Weil-McLain PEG 5 Series User'S Information Manual Download Page 11

User’s Information Manual

11

Part Number 550-142-801/1112

Operate boiler relief valve

  To avoid water damage or scalding due to 

valve operation, a metal discharge line must be 
connected to relief valve outlet and run to a safe 
place of disposal. This discharge line must be 
installed by a qualified heating installer or service 
technician in accordance with the instructions 
in the 

Boiler Manual

 

The discharge line must be terminated so as to 
eliminate possibility of severe burns should the 
valve discharge.

1.  Before proceeding, verify that the relief valve outlet has been 

piped to a safe place of discharge, avoiding any possibility of 
scalding from hot water.

2.  Read the boiler pressure/temperature gauge to make sure the 

system is pressurized. 

3.  Lift the relief valve top lever slightly, allowing water to relieve 

through the valve and discharge piping.

4.  If water flows freely, release the lever and allow the valve to seat. 

Watch the end of the relief valve discharge pipe to ensure that 
the valve does not weep after the line has had time to drain. If 
the valve weeps, lift the seat again to attempt to clean the valve 
seat. If the valve continues to weep afterwards, contact your 
qualified service technician to inspect the valve and system.

5.  If water does not flow from the valve when you lift the lever 

completely, the valve or discharge line may be blocked. 
Immediately shutdown the boiler, following the instructions 
on the inside jacket top Operating Instructions. Call your 
qualified service technician to inspect the boiler and system.

  Service every 6       

months . . . . . . . .

Figure 9 

Gauge glass

  

Service periodically

      

continued 

. . . . . . . 

Clean gauge glass

Normal waterline on a steam boiler is halfway up gauge glass. See 
Figure 9. Clean when needed.
1.  Close lower gauge cock.
2.  Open pet cock.
3.  Open lower gauge cock and allow a small amount of water to 

flush out through open pet cock.

4.  Close pet cock.
5.  Open lower gauge cock.

6.  If gauge glass breaks, close both gauge cocks and call a quali-

fied service technician to replace gauge glass. 

Do not

 replace 

with thin glass tubing.

 

Boiler pressure must be low to eliminate po-

tential of severe burns.

Oil inducer motor (CGi boilers)

1.  Use only S.A.E. 20 motor oil. DO NOT use household universal 

oils.

  Use only S.A.E. 20 motor oil to lubricate the 

inducer motor. Do not use common universal 

household oils.

2.  Place a few drops of oil in each of the two oiler cups on the 

inducer motor.

Summary of Contents for PEG 5 Series

Page 1: ...fire department Installation and service must be performed by a qualified installer service technician or the gas supplier If the information in this manual is not followed exactly a fire or explosion...

Page 2: ...sonal injury death or substantial property damage Indicates presence of hazards that can cause severe personal injury death or substantial property damage Indicates presence of hazards that will or ca...

Page 3: ...ler or piping must be repaired at once to prevent makeup water Do not add cold water to hot boiler Thermal shock can cause sections to crack Boiler operation Do not block flow of combustion or ventila...

Page 4: ...fold orifices 5 Control module 6 Inducer CGi only 7 Vent damper CGa only 8 Water temperature sensor 9 Transformer 10 Spill switch CGa only 11 Air pressure switch CGi only 12 Rollout thermal fuse eleme...

Page 5: ...burner 3 Main burner 4 Gas manifold orifices 5 Control module 7 Vent damper 9 Transformer 10 Spill switch 12 Rollout thermal fuse element 13 Low water cutoff steam boilers 14 Limit control s 15 Draft...

Page 6: ...only by a qualified service technician Owner maintenance see following pages for instructions A nnual start up Inspect Reported problems Boiler area Air openings Flue gas vent system Pilot and main b...

Page 7: ...echnician to inspect the boiler and vent system for possible damage from acid corrosion If products cannot be removed immediately call a qualified service technician to install an outside combustion a...

Page 8: ...ators relief valve and other fittings Immediately call a qualified service technician to repair any leaks 1 Visually inspect all parts or the flue gas venting system for any signs of blockage leakage...

Page 9: ...ot flame sensor spark ignited pilot 3 Thermocouple or thermopile or pilot flame sensor glowing cherry red Improper pilot flame 1 Overfired Large flame lifting or blowing past pilot flame sensor 2 Unde...

Page 10: ...turn thermostat to normal setting Test low water cutoff all steam boilers water boilers if installed If the system is equipped with a low water cutoff test the low water cutoff periodically during the...

Page 11: ...to clean the valve seat If the valve continues to weep afterwards contact your qualified service technician to inspect the valve and system 5 If water does not flow from the valve when you lift the le...

Page 12: ...tempt to light the pilot Use caution when attempting to light the propane pilot This should be done by a qualified service technician particularly if pilot outages are common Periodically check the od...

Page 13: ...tat to lowest setting 3 Turn off all electrical power to the appliance 4 Remove from panel 5 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light...

Page 14: ...at to lowest setting 3 Turn off all electrical power to the appliance 4 Remove front panel 5 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light...

Page 15: ...wer to the appliance 4 Remove front panel 5 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 6 Depress gas control knob sli...

Page 16: ...CGa CGi EG EGH LGB PEG Boilers 16 Part Number 550 142 801 1112 Operating instructions Spark ignited pilot Gas valve Robertshaw 7200 CGa 25 to CGa 6 EG 30 to EG 50 PEG 30 to PEG 50...

Page 17: ...User s Information Manual 17 Part Number 550 142 801 1112 Operating instructions Spark ignited pilot Gas valve Robertshaw 7000DERHC EGH 85 to EGH 125...

Page 18: ...the thermostat to lowest setting 3 Turn off all electrical power to the appliance 4 Remove jacket front panel 5 This appliance is equipped with an ignition device which automatically lights the burner...

Page 19: ...User s Information Manual 19 Part Number 550 142 801 1112 Operating instructions Spark ignited pilot LGB...

Page 20: ...se stop leak compounds Black water condition Oxygen corrosion due to leaks in boiler and piping Have qualified service technician repair at once Keep pH of water between 7 0 to 8 5 Popping or percolat...

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