Weco Cruiser 402 T Instruction Manual Download Page 1

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Cod.006.0001.1680

24/04/2014 v2.0

ENGLISH

WECO srl
Via S. Antonio, 22 - BELVEDERE
36050 TEZZE SUL BRENTA (VICENZA) ITALY
Tel.+39 0424 561943 - Fax +39 0424 561944
www.weco.it - E-mail [email protected]

Cruiser 402 T - Cruiser 502 T

Power Pulse 402 T - Power Pulse 502 T

Instruction manual

Summary of Contents for Cruiser 402 T

Page 1: ...NGLISH WECO srl Via S Antonio 22 BELVEDERE 36050 TEZZE SUL BRENTA VICENZA ITALY Tel 39 0424 561943 Fax 39 0424 561944 www weco it E mail info weco it Cruiser 402 T Cruiser 502 T Power Pulse 402 T Powe...

Page 2: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 2 50...

Page 3: ...DURE 17 4 2 SELECTION OF THE WELDING MODE AND TORCH TRIGGER PROCEDURE 20 4 3 WELDING PARAMETERS 21 4 4 PARAMETERS ACTIVATION 23 4 5 PARAMETERS SETTING 1ST LEVEL 24 4 6 PARAMETERS SETTING 2ND LEVEL 26...

Page 4: ...IR function allows perfect deseaming with carbon electrodes of up to 10 mm in diameter Up to 6 mm diameter electrode welding is possible in MMA In MMA welding the Hot Start and Arc Force functions are...

Page 5: ...troller connector 4 TIG TORCH welding socket 5 Negative pole welding socket 6 Positive pole welding socket 7 Welding power source ON OFF switch 8 Mains protection ON LED This LED illuminates if an inc...

Page 6: ...mains socket outlet 3 Choose the electrode based on the type of material and thickness of the workpiece to be welded 4 Insert the electrode in the electrode holder 5 Connect the electrode holder cabl...

Page 7: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 7 50 polarity to basic electrode...

Page 8: ...e plug of the ground clamp to the welding socket on the basis of the polarity required 9 Connect the gas hose from the welding torch to the front gas socket 10 Couple the welding torch connector to th...

Page 9: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 9 50 polarity for tungsten electrode...

Page 10: ...2 The LED switches off when a new welding procedure is started or when any of the welding settings is modified L8 Illuminates to show a value in the following unit of measurement VOLTS L9 Illuminates...

Page 11: ...CONTINUOUS L37 This LED illuminates to show that the following welding mode is selected PULSED DC TIG L38 This LED illuminates to show that the following welding mode is selected SYNERGIC PULSED DC T...

Page 12: ...ulse 502 T 12 50 CODE SYMBOL DESCRIPTION S5 This button selects the torch trigger procedure See 4 1 page 17 S6 This button selects the welding mode E1 Data setting The encoder sets the value of the se...

Page 13: ...aved JOBS Set the welding power source ON OFF switch to O to switch the unit off S1 S6 Hold down both buttons simultaneously Set the welding power source ON OFF switch to I to switch on the unit SIMUL...

Page 14: ...to the average current value shown using the HOLD function Torch loading WARNING Make sure the torch in use is correctly sized in relation to the welding current required and for the available and se...

Page 15: ...the basis of the preset welding current value Consequences of a higher value Arc striking is facilitated even on very dirty workpieces Risk of piercing excessively thin gauge workpieces TYPE OF PULSE...

Page 16: ...oling unit is connected to the power source and if it is running Coo oFF the alarm is never signalled irrespective of the circumstances Coo Aut the alarm is signalled if the cooling unit is connected...

Page 17: ...these conditions the weld pool can be closed crater filler current 5 Release 4T the trigger to extinguish the arc Gas delivery continues for the time set in the post gas parameter 4 STROKE WELDING WIT...

Page 18: ...pe time if programmed The welding procedure continues at the preset current for the time set with the spot time parameter The current reaches the end current value in the time set in the down slope ti...

Page 19: ...with the torch electrode 2 Press 1T and keep the torch trigger pressed 3 Slowly lift the torch to strike the arc The arc strikes the welding current assumes the pilot current value 4 Release 2T the t...

Page 20: ...LIFT ARC 2T HF 2 STROKE WITH HIGH FREQUENCY ARC STRIKE HF 4T 4 STROKE LIFT ARC 4T HF 4 STROKE WITH HIGH FREQUENCY ARC STRIKE HF 4T B L 4 STROKE B LEVEL 4T B L HF 4 STROKE B LEVEL WITH HIGH FREQUENCY A...

Page 21: ...red when fixing points must be created or when welding in hard to reach positions that call for the presence of inert atmospheres before striking the arc Consequences of a higher value This parameter...

Page 22: ...NG ARC VOLTAGE This parameter inhibits power output when the potential between electrode and workpiece exceeds the preset threshold level Consequences of a higher value The welding arc persits even wi...

Page 23: ...ing TYPE OF PULSED CURRENT SLO 6 Available with the following setting TYPE OF PULSED CURRENT FA Meaning of symbols 1 2 All conditions must be fulfilled both 1 and 2 MENU MODE x z PROCEDURE x PARAMETER...

Page 24: ...NAL CURRENT 5 A 5 A 500 A 4 8 5 5 80 4 8 Po G POST GAS TIME 0 0 s 10 0 s 25 0 s Tab 6 Parameters of the 1st level menu PULSED TIG DC mode ACRONYM PARAMETER MIN DEFAULT MAX Pr G PRE GAS TIME 0 0 s 0 1...

Page 25: ...7 2 5 kHz Sl d DOWN SLOPE 0 0 s 7 25 0 s F Cu FINAL CURRENT 5 A 7 500 A 4 5 7 80 4 Po G POST GAS TIME 0 0 s 7 25 0 s 1 This parameter is set as a percentage referred to the value of the following para...

Page 26: ...IKE ENABLE oFF on on r P C MINIMUM PEDAL CURRENT 1 5 90 4 7 PARAMETERS SETTING SPECIAL FUNCTIONS S1 Press this button to scroll the list of settings to edit The acronym relative to the setting to be e...

Page 27: ...rmation S3 Press the button This action will automatically close the menu 4 8 2 LOADING A USER JOB OF FACTORY SET JOB S3 Press and release the button Lo J xx Only when the jobs have been uploaded the...

Page 28: ...equipment to ensure by consultation with the distribution network operator if necessary that the equipment may be connected Dimensions L x D x H 690 x 290 x 450 mm Weight 54 0 kg Insulation class H Pr...

Page 29: ...e 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 29 50 No load voltage U0 MMA 95 V TIG 85 V MIG MAG 85 V Reduced no load voltage Ur MMA 8 V TIG 8 V MIG MAG 8 V Rated HF peak voltage Up 10 8 kV Arc st...

Page 30: ...e equipment may be connected Dimensions L x D x H 690 x 290 x 450 mm Weight 54 0 kg Insulation class H Protection rating IP23S Cooling AF Air over cooling fan assisted Maximum gas pressure 0 5 MPa 5 b...

Page 31: ...50 40 C 24 8 A 60 40 C 23 3 A 100 40 C 25 5 A TIG 50 40 C 18 6 A 60 40 C 17 7 A 100 40 C 18 4 A MIG MAG 50 40 C 24 2 A 60 40 C 22 1 A 100 40 C 24 3 A No load voltage U0 MMA 95 V TIG 85 V MIG MAG 85 V...

Page 32: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 32 50 6 SPARE PARTS 6 1 CRUISER 402 T CRUISER 502 T...

Page 33: ...IC CABLE 41 050 0001 0054 COMPLETE POWER BOARD 42 021 0004 2994 REMOTE CONNECTOR CAP 43 022 0002 0152 RS 232 CABLE 44 013 0000 7000 REAR PANEL 45 022 0002 0073 C U POWER SUPPLY WIRING 46 021 0013 0007...

Page 34: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 34 50 6 2 POWER PULSE 402 T POWER PULSE 502 T...

Page 35: ...E POWER BOARD 42 021 0004 2994 REMOTE CONNECTOR CAP 43 022 0002 0152 RS 232 CABLE 44 013 0000 7000 REAR PANEL 45 022 0002 0073 C U POWER SUPPLY WIRING 46 021 0013 0007 ILME CONNECTOR CAP 47 011 0014 0...

Page 36: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 36 50 7 ELECTRICAL DIAGRAM 7 1 CRUISER 402 T CRUISER 502 T...

Page 37: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 37 50...

Page 38: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 38 50...

Page 39: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 39 50...

Page 40: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 40 50...

Page 41: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 41 50 7 2 POWER PULSE 402 T POWER PULSE 502 T...

Page 42: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 42 50...

Page 43: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 43 50...

Page 44: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 44 50...

Page 45: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 45 50...

Page 46: ...1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 46 50 7 3 CONNECTOR FOR REMOTE1 Welding side Cod 021 0004 1509 7 4 CONNECTOR FOR REMOTE2 Welding side Cod 0...

Page 47: ...d for passing from one welding time to another 0 V welding time change floating no variation E UP JOBS UP Upward selection of jobs 5 V Scroll up through jobs F DOWN JOBS DOWN Downward selection of job...

Page 48: ...502 T 48 50 7 5 TORCH CONNECTOR Welding side cod 021 0004 3360 Torch Up Down Torch 7 6 REMOTE CONTROLLER CONNECTOR Welding side cod 021 0004 0602 Torch with potentiometer 2 kOhm 10 kOhm potentiometer...

Page 49: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 49 50...

Page 50: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 50 50...

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