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WWW.WEBER.COM

®

OPERATING

  WARNING: Only use the Weber

®

 Tank Enclosure Kit outdoors 

in a well-ventilated area. Do not use in a garage, building, 
breezeway or any other enclosed area.

 WARNING: Your Weber

®

 Tank Enclosure Kit shall not be used 

under an unprotected combustible roof or overhang.

 WARNING: Your Weber

®

 Tank Enclosure Kit is not intended to 

be installed in or on recreational vehicles and/or boats.

  WARNING: Keep any electrical supply cord and the fuel 

supply hose away from any heated surface.

c). If the remote LP cylinder enclosure has four sides, a top and a bottom, and is intended 

for installation in a built-in “island” enclosure;

1). At least one ventilation opening (a hole or group of holes, for the purpose 

of ventilation) needs to be on one side of the enclosure that communicates 
with the outside of the “island” structure. If a gas leak should occur or the 
LP cylinder should vent in the LP cylinder enclosure, the gas should not be 
allowed to vent or migrate into the empty or “hollow” area of the “island”.  
Ventilation openings should only communicate with the outside of the “island” 
structure, so that the gas can dissipate outside of the “island” structure. The 
ventilation opening should be located within 5 inches (127mm) of the top of 
the enclosure, and should have a total free area of 20 square inches. (This 
relates to 1 square inch of ventilation area, per pound of stored fuel).

2). At least one ventilation opening (a hole or group of holes, for the purpose of 

ventilation) needs to be on one side of the enclosure that communicates with 
the outside of the “island” structure, at the bottom. If a gas leak should occur 
or the LP cylinder should vent in the LP cylinder enclosure, the gas should not 
be allowed to vent or migrate into the empty or “hollow” area of the “island”.  
Ventilation openings should only communicate with the outside of the “island” 
structure, so that the gas can dissipate outside of the “island” structure. The 
ventilation opening should be located within 5 inches (127mm) of the bottom 
of the enclosure, and should have a total free area of 10 square inches. (This 
relates to 1/4 square inch of ventilation area, per pound of stored fuel).

3). The minimum size of the ventilation hole (s) should not be less than 1/4 inch 

(6.35mm).

d). The remote LP cylinder enclosure should be constructed with non-combustible 

materials. The remote LP cylinder enclosure should isolate the LP cylinder from the 
burner compartment, so that it provides shielding from radiation, be a fl ame barrier 
and provide protection from foreign material such as hot drippings. 

e). There should be a minimum of 2 inches (50.8mm) between the ground and the fl oor of 

the remote LP cylinder enclosure. 

f). The LP cylinder valve should be readily accessible for hand operation. A door on the 

remote LP cylinder enclosure to gain access to the LP cylinder valve is acceptable, 
provided it is non-locking and can be opened without the use of tools.

 

DANGER

Use of any other hose and regulator assembly could be 
dangerous, and may not provide adequate gas supply to 
the Summit

®

 Built-In gas grill, and could result in a fi re or an 

explosion causing serious bodily injury or death, and damage 
to property. 

 

DANGER

Failure to use the Summit

®

 Built-In Tank Cabinet for a 20 lb 

cylinder or failure to build a LP cylinder enclosure for a 20 lb 
cylinder following the requirements for ventilation, cylinder 
retention and separation of the LP cylinder from a heat 
source, listed in the ANSI Standard for Outdoor Cooking Gas 
Appliances, ANSI Z21.58 CSA 1.6, could be dangerous, and 
could result in a fi re or an explosion causing serious bodily 
injury or death and damage to property.

If you do not follow the DANGER statements exactly, the Warranty on the Summit

®

 Built-

In gas grill will be voided. 

  WARNING: Never store an extra (spare) LP cylinder under or 

near the Weber

®

 gas barbecue.

  WARNING: Keep the ventilation openings of the cylinder 

enclosure free and clear of debris.

  WARNING: Turn off the gas at the LP gas supply cylinder 

when the outdoor cooking gas appliance is not in use.

  WARNING: Never store an outdoor cooking gas appliance 

indoors unless the LP cylinder is disconnected and removed 
from the outdoor cooking gas appliance.

  WARNING: LP Cylinders must be stored outdoors out of 

the reach of children and must not be stored in a building, 
garage, or any other enclosed area.

  WARNING: The LP pressure regulator and hose assembly 

supplied with the Weber

®

 Tank Enclosure Kit must be used. 

Replacement LP pressure regulators and hoses must be 
obtained from Weber-Stephen Product Co.

GAS SUPPLY

BUILT-IN TANK ENCLOSURE INSTRUCTIONS

Summary of Contents for Summit S-440

Page 1: ...NING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of th...

Page 2: ...er the barbecue Your Weber gas barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young children away while it is in use You should exercise reasonable car...

Page 3: ...UT DIMENSIONS S 440 S 640 TOLERANCES 1 30 1 4 768 35 mm 38 1 4 971 55 mm 1 4 1 4 6 35mm 2 34 3 8 873 13 mm 34 3 8 873 13 mm 1 4 1 4 6 35mm 3 23 584 2 mm 23 584 2 mm 1 4 1 4 6 35mm BUILT IN CUTOUT DIME...

Page 4: ...d 1 Cookbox 1 Lid 1 Cookbox 1 Front Frame Rail 1 Rear Frame Rail 1 Rear Panel Assembly 1 Bottom Shelf 1 Left Door 1 Right Door 1 Warming Rack 1 Right Enclosure Panel 1 Left Enclosure Panel 1 Front Ven...

Page 5: ...gated gas line 1 Right Front Vent Clip 1 Left Front Vent Clip 1 7 16 inch Wrench 1 10 Sheet Metal Screws 5 Plastic Anchors 5 1 2 inch Bolts 1 4 x 20 x 1 2 inch Bolt 8 10 32 x 1 4 inch Steel Screws 7 N...

Page 6: ...6 WWW WEBER COM 1 1 2 2 3 1 2 Arrow stickers on Frame Rail 1 and Left Side Panel 2 should point toward each other shown above Door Stop Bracket 3 should be positioned as shown left ASSEMBLY...

Page 7: ...7 WWW WEBER COM 7 3 ATTENTION Do not fully tighten screws Clips should slide freely when installed 4 ASSEMBLY...

Page 8: ...8 WWW WEBER COM 5 6 Back ASSEMBLY...

Page 9: ...9 WWW WEBER COM 9 7 ASSEMBLY...

Page 10: ...cture opening Make sure the frame is resting level on the finished surface of the structure B Adjust the Front Vent to rest squarely on ground 8 B A 1 1 1 1 1 1 a a b CLEARANCES 1 24 610 mm Any Surfac...

Page 11: ...of silicone sealant 1 around the perimeter and front edges of the grill that are in contact with the island structure This will prevent moisture seepage The sealant you use must have a temperature rat...

Page 12: ...12 WWW WEBER COM F S440 11 1 3 2 12 ASSEMBLY...

Page 13: ...13 WWW WEBER COM 13 S640 S440 13 14 1 2 S640 S440 ASSEMBLY...

Page 14: ...14 WWW WEBER COM S640 S440 a b c 15 Match Holder ASSEMBLY...

Page 15: ...15 WWW WEBER COM 15 S640 S440 16 17 1 4 6 35 mm Drill Bit ASSEMBLY...

Page 16: ...16 WWW WEBER COM S640 S440 18 19 20 S440 S640 S640 S440 ASSEMBLY...

Page 17: ...17 WWW WEBER COM 17 ASSEMBLY 21 S640 S440...

Page 18: ...18 WWW WEBER COM 1 2 3 22 S 440 S 640 ASSEMBLY...

Page 19: ...40 S 640 2 2 S 440 S 640 4 S 640 The Weber Grill Out Handle Light has a Tilt Sensor Lid up ON Lid Closed OFF The power button a activates or deactivates the Tilt Sensor For daytime use deactivate the...

Page 20: ...as and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Cod...

Page 21: ...der from a heat source as outlined in the ANSI Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 for LP enclosures The Summit Built In Tank Cabinet has its own installation guide If you do no...

Page 22: ...hole s should not be less than 1 4 inch 6 35mm d The remote LP cylinder enclosure should be constructed with non combustible materials The remote LP cylinder enclosure should isolate the LP cylinder...

Page 23: ...als only NOTE If you have questions on what materials are considered noncombustible contact you local building supplier or fire department DANGER Use of any other hose and regulator assembly could be...

Page 24: ...4 8 4 1 2 4 2 2 PARTS LIST 2 Hose and regulator 1 Tank stand 1 Tank stand base 1 Tank Scale 1 1 4 20 nut 6 Nylon washer 12 1 4 20 x 1 2 bolt 6 Cylinder glide 2 1 2 Flare Gasket 2 3 8 Flare Gasket 2 PA...

Page 25: ...e enclosure before use MOUNTING HARDWARE NOT INCLUDED MOUNTING THE LP HOSE AND REGULATOR Securley mount the hose and regulator bracket to the top of the built in tank enclosure using non corrosive har...

Page 26: ...re cavity to the regulator connection inside the Summit Built In tank cabinet 21280 or the hose and regulator connection inside the tank enclosure Shown below 2 Uncap one flare fitting from the 90 Con...

Page 27: ...possible Make sure the vent area is not blocked by interior supports of the structure We recommend vents with screens Access doors to the structure are not considered vents Clean the vents periodical...

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