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10

Figure 1

Step 2

Assemble wheel frame

You will need: wheel frame, two wheels, two wheel
hubcaps, hammer and a block of wood.

Set one end of wheel frame on the block of wood (or other
hard, protected surface). Put one wheel on axle, WEBER
side facing up, and tap on one hubcap. Figure 1.

Repeat with other wheel and hubcap.

W

EB

ER

W

EB

ER

Figure 2

Step 3

Assemble top frame

You will need: left frame, right frame, two 1/4-20 x 1/2 inch
bolts, two nylon washers and a 7/16 inch wrench.

Note - Work on carpeted area (on grass or one of the
boxes) to protect the finish during frame assembly.

Lay the leg pieces as shown so the leg tabs point up.
Figure 2.

Slip the two frame pieces together with the tabs inside.
Figure 2 (a). Slip washers on bolts, insert bolts as shown
and tighten. Figure 2 (b). (If you try to insert a bolt and
there are no holes, you have the left frame turned the
wrong way. Turn the left frame around.)

Leg tabs

Frame tabs

(a)

(b)

Right frame

Left frame

Summary of Contents for 900 NG

Page 1: ...nce 2 Extinguish any open flame 3 Open lid 4 If odor continues immediately call your gas supplier or your fire department WARNING Follow all leak check procedures carefully in this manual prior to bar...

Page 2: ...minutes before attempting to relight using the lighting instructions Do not use charcoal or lava rock in your Weber Gas Barbecue Never lean over open grill or place hands or fingers on the front edge...

Page 3: ...improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out...

Page 4: ...topper are U S trademarks of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A Weber Gas Barbecues are covered under the following patent nos U S A 4 677 964 4 727 853 4 829...

Page 5: ...isting 31 FEATURES a Convenient tables and racks b Heavy gauge porcelain on steel lid seals in heat c Rapid read thermometer for precision cooking d Heavy gauge steel Flavorizer Bars distribute heat w...

Page 6: ...with piping above and below ground In Canada the installation of this appliance must comply with local codes and or Standard CAN CGA B149 2 Installation Code for Propane Burning Appliances and Equipme...

Page 7: ...size of nuts bolts and screws is given For example 1 4 20 x 2 inch bolt means a bolt 1 4 inch in diameter with 20 threads to the inch 2 inches long On a small screw for example 6 32 x 1 2 inch screw m...

Page 8: ...eel frame Leg frame Frame connector Work table Swing table assembly Support rod Accessory racks 2 Warming rack Front panel Catch pan holder Catch pan Drip pans 2 Thermometer Wheels 2 8 W E B E R W E B...

Page 9: ...k contents of hardware packs Burner control knobs 3 Tool holders 3 Tubing plugs 7 two are spares Support rod holder Swing table end bracket Manifold bracket Hinge pins 2 hardware size 1 4 x 1 1 2 inch...

Page 10: ...will need left frame right frame two 1 4 20 x 1 2 inch bolts two nylon washers and a 7 16 inch wrench Note Work on carpeted area on grass or one of the boxes to protect the finish during frame assemb...

Page 11: ...hers to the bolts insert in the holes as shown and tighten with the wrench Figure 3 Figure 4 Step 5 Install tubing plugs You will need two tubing plugs and a hammer Insert tubing plugs into the ends o...

Page 12: ...y aligned If you answered NO the burners are misaligned Contact Weber Stephen Customer Service Do not use barbecue Guide screw a b c Wing nuts View from behind cooking box Figure 8 12 Figure 6 Step 7...

Page 13: ...st edition of ANSI Z223 1 WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL Some of the following are general requirements taken from ANSI Z223 1 for gas supply installations Refer to ANSI...

Page 14: ...sulfide per 100 cubic feet of gas Plastic tubing is suitable only for outdoor underground use Gas piping in contact with earth or any other material which may corrode the piping must be protected agai...

Page 15: ...The igniter lock nut is on the igniter Insert the top of the igniter up through the large part of the keyhole in the frame brace Loosen the igniter lock nut and slide the igniter into the small part o...

Page 16: ...ing the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be s...

Page 17: ...front edge of bottom tray Finger grip Front side of catch pan holder Hook the ends of the catch pan holder into the hole in the bottom tray Figure 20 The front of the catch pan holder must be on the...

Page 18: ...Phillips screws washers a Phillips screwdriver and three burner control knobs Hook the tool holders over the frame rail Figure 23 Set the control panel in place over both frame braces Hold the Crosso...

Page 19: ...y cracked or damaged do not use swing table Call our Customer Service Center to order a new part Install support rod holder on leg Figure 25 d Hook the support rod into the support rod holder WARNING...

Page 20: ...nd accessory rack across the bottom braces behind the frame connector Figure 26 b Open the lid and set the warming rack into the slots at the rear of the cooking box Figure 26 c Set the work table ont...

Page 21: ...lit you can turn on the other burners Note Always light the FRONT burner first The other burners ignite from the FRONT burner To Extinguish Turn gas supply OFF at the source then push down and turn ea...

Page 22: ...turn on the other burners Note Always light the FRONT burner first The other burners ignite from the FRONT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner c...

Page 23: ...rbecue OFF and wait for it to cool before cleaning CAUTION Do not clean your Flavorizer Bars or cooking grates in a self cleaning oven Replacement cooking grates and Flavorizer Bars are available thro...

Page 24: ...d be reseasoned frequently If rust occurs clean with a steel wool scouring pad rinse with hot water and dry Coat with a solid vegetable shortening or a vegetable cooking spray and heat in grill or ove...

Page 25: ...your safety WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorize...

Page 26: ...ur 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy 2 Barbecue does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite The Web...

Page 27: ...e Spider Stopper Guards and remove Figure 9 h To reinstall the burners reverse steps c through g CAUTION The burner openings must be positioned properly over the valve orifices Figure 13 a Check prope...

Page 28: ...ck that both the white and black ignition wires are attached properly Figure 15 Figure 15 White wire Black wire Check that the Crossover Ignition button pushes the igniter button down and returns to t...

Page 29: ...king grates and Flavorizer Bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint I...

Page 30: ...30 W E B E R W EBER 1 2 3 4 7 11 12 18 19 13 21 22 23 24 26 27 28 52 46 48 49 44 42 41 40 39 38 36 35 34 33 32 31 30 50 51 45 43 25 21 20 12 29 37 8 9 10 15 17 6 5 14 16 53...

Page 31: ...necessary 32 Thermometer 33 1 4 20 keps nut 34 Cooking box 35 Burner control knobs 3 36 Control panel 37 Igniter button 38 Phillips screws washers 2 39 Crossover tube 40 Front and back burners 2 41 Ce...

Page 32: ...le Customer Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please have your owner s manual available for re...

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