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Webasto

 

Air

 

Top

 

Installation

 

Guide

 

 

AT2000STC

 

 

3

 

Air

 

Top

 

2000STC

 

Installation

 

Guide

 

2020

 

|

 

Webasto

 

Thermo

 

&

 

Comfort

 

Australia

 

Pty

 

Ltd.

 

 

 

Pre

Installation

 

Considerations

 

 

1)

 

Location

 

and

 

orientation

 

of

 

the

 

heater.

 

The

 

heater

 

may

 

be

 

fitted

 

to

 

the

 

interior

 

or

 

exterior

 

of

 

the

 

vehicle.

 

If

 

it

 

is

 

installed

 

externally,

 

ensure

 

that

 

the

 

heater

 

is

 

fitted

 

in

 

a

 

position

 

where

 

it

 

is

 

protected

 

from

 

water

 

and

 

dust

 

ingress.

 

2)

 

Length

 

of

 

hot

 

air

 

outlet

 

ducting

 

 

the

 

shorter,

 

the

 

better.

 

Ensure

 

that

 

the

 

hot

 

air

 

outlet

 

is

 

not

 

directed

 

towards

 

or

 

in

 

contact

 

with

 

the

 

human

 

body,

 

as

 

the

 

hot

 

air

 

temperature

 

can

 

range

 

from

 

80

120

o

C.

 

3)

 

Return

 

vent

 ‐ 

in

 

some

 

cases

 

where

 

there

 

is

 

enough

 

air

 

circulation

 

in

 

and

 

around

 

the

 

heater,

 

ducting

 

may

 

not

 

be

 

required

 

to

 

the

 

return

 

air

 

vent.

 

Where

 

it

 

is

 

required,

 

keep

 

ducting

 

to

 

a

 

minimum.

 

4)

 

Location

 

of

 

the

 

controller,

 

electrical

 

wiring,

 

fuse

 

and

 

battery

 

connections.

  

5)

 

Location

 

of

 

the

 

fuel

 

pump

 

and

 

fuel

 

filter.

 

6)

 

Location

 

of

 

the

 

exhaust

 

system.

 

Ensure

 

that

 

the

 

exhaust

 

is

 

not

 

facing

 

direction

 

of

 

travel.

  

7)

 

Location

 

of

 

the

 

combustion

 

air

 

systems.

 

8)

 

Fuel

 

pick

up

 

options

 

 

12L

 

Webasto

 

fuel

 

tank

 

or

 

standpipe.

 

9)

 

Electrical

 ‐ 

ensure

 

to

 

use

 

the

 

supplied

 

fuses

 

in

 

the

 

kit

 

and

 

battery

 

positive

 

and

 

negative

 

connected

 

directly

 

to

 

the

 

house

 

battery.

 

 

Tips

 

Loosely

 

attach

 

the

 

heater

 

with

 

the

 

mounting

 

bracket

 

and

 

place

 

it

 

in

 

your

 

desired

 

location

 

to

 

predetermine

 

the

 

heater

 

orientation,

 

ducting

 

layout,

 

airflow,

 

wiring,

 

controller

 

and

 

general

 

clearance

 

for

 

easy

 

accessibility

 

and

 

for

 

future

 

service

 

and

 

repair.

 

Serial

 

Number

 

Labelling

  

Ensure

 

that

 

the

 

serial

 

number

 

labels

 

are

 

attached

 

on

 

the

 

top

 

or

 

the

 

side

 

of

 

the

 

heater

 

in

 

case

 

the

 

heater

 

is

 

mounted

 

against

 

a

 

wall

 

and

 

the

 

original

 

label

 

may

 

be

 

inaccessible.

 

Additional

 

labels

 

are

 

supplied

 

in

 

the

 

kit

 

and

 

one

 

should

 

go

 

on

 

the

 

installation

 

manual

 

envelope

 

to

 

hand

 

over

 

to

 

the

 

customer

 

at

 

the

 

time

 

of

 

commissioning.

                                             

  

   

 

 

 

 

 

The

 

Serial

 

Number

 

label

 

on

 

the

 

AT2000STC

 

will

 

still

 

state

 

AT2000ST.

 

This

 

is

 

to

 

avoid

 

the

 

necessity

 

of

 

applying

 

for

 

a

 

new

 

EC

 

type

 

approval.

 

The

 

heater

 

will

 

still

 

be

 

an

 

AT2000STC

 

based

 

on

 

the

 

manufacture

 

date

 

and

 

serial

 

number.

 

 

Note:

 

In

 

case

 

of

 

warranty

 

situations,

 

the

 

serial

 

number

 

will

 

be

 

requested

 

by

 

Webasto

 

or

 

an

 

authorised

 

dealer

 

to

 

validate.

 

Fig

 

1

 

 

Serial

 

number

 

labels

 

 

Heater

  

Fig

 

2

 

 

Serial

 

number

 

label

 

written

 

as

 

Fabr

 

Nr.

  

Summary of Contents for AT2000STC

Page 1: ...Air Top Installation Guide AT2000STC...

Page 2: ...cal documents www webasto com au This Webasto Diesel Heater comes with a 2 year warranty Failure to follow these installation instructions and the notes contained therein will lead to all warranty bei...

Page 3: ...r systems 8 Fuel pick up options 12L Webasto fuel tank or standpipe 9 Electrical ensure to use the supplied fuses in the kit and battery positive and negative connected directly to the house battery T...

Page 4: ...oor Mounting Bracket Dimensions Note All dimensions in millimetres 1 Heating Air Inlet 5 Fuel Inlet 2 Heating Air Outlet 6 Space Requirement for Heating Air Inlet 3 Combustion Air Inlet 7 Space Requir...

Page 5: ...eater to the bracket with the rubber gasket using the 10mm nuts and washers supplied in the kit Rubber gasket must be applied to avoid any heat distribution through the vehicle floor 2 2 Place the hea...

Page 6: ...combustion air tube to accommodate the fuel pump wires 2 6 Using the 25mm hose clamp fix the combustion air tube to the inlet Fig 3 3 Note Ensure that the hose clamp fuel pump wires are not rubbing Un...

Page 7: ...clamp to the exhaust gas outlet Fig 3 5 The exhaust pipe temperature is above 250o C Ensure that the end cap is properly mounted and pointing downwards fig 11 1 The exhaust must not point in the dire...

Page 8: ...tery positive red and negative brown wires Correct wire size of 6mm to be used to avoid any current or voltage drop in the circuit Ensure that the main plug is properly home in the ECU Fig 12 3 The ma...

Page 9: ...requires 72 85 watts 6 7 amps during start up The main power connection has to be made at a circuit designed to sustain this load without any voltage or current draw Cigar lighter sockets or auxiliar...

Page 10: ...inals or standard automotive electrical connections can be used Note Never run the wires through the combustion air inlet tube as it will create air restrictions Ref Section 2 2 4 2 5 3 2 Installation...

Page 11: ...l systems 2 If you perform any modifications to the vehicle you may void the vehicle warranty Ensure that the clamps are tight on the fuel filter and the fuel pump and follow the direction of the flow...

Page 12: ...1 Drill a 25mm hole on the flat surface of the tank Fig 22 Ensure you grease the drill bit and drilling surface or apply masking tape beforehand to catch small drilling chips or swarf entering the fue...

Page 13: ...connectors 10 mm hose clamps and fuel line are supplied in the kit In case you are not able to use the stand pipe shown Fig 21 Top mount type Webasto can supply another option Fig 24 bottom mount typ...

Page 14: ...let layout 5 2 Sample Twin Outlet Layout Ensure that the hot air and return air outlets are at least 1m away from each other or located in different directions to avoid any short cycle Any short cycle...

Page 15: ...that the battery connections are connected and secured 5 Ensure the supplied fuse has been installed Check amperage 6 Turn the heater to 100 or MAX 7 Ensure you bleed the fuel system See Fuel line bl...

Page 16: ...ontroller is in the on position code flashing remove the fuse 15A or disconnect power to the heater 2 Turn the dial switch to off 3 Wait for a few minutes 4 Re install the fuse 5 Restart the heater CO...

Page 17: ...u Symbols 3 Time Setting Activated 4 Time 5 On Off Button 6 Control Knob Timer Heating Ventilation Settings Press the control knob and the On Off Button simultaneously for 3 seconds Select your Heater...

Page 18: ...Knob Press the Control Knob to confirm The Control Knob is now restarted During the restart of the Control Knob an Hourglass will quickly appear Press the Control Knob and the On Off Button simultane...

Page 19: ...off Timer symbol has been selected in the main menu Press the Control Knob Add Timer screen is displayed Press the Control Knob in order to add a new timer Turn the Control Knob to select chosen Day...

Page 20: ...ions available Eco Power Saving Mode Normal Comfort Heating Boost Rapid Heat Press the Control Knob to confirm selection NOTE Eco and Boost modes are not available for the AT2000STC Turn the Control K...

Page 21: ...the fuel line or running out of fuel Combustion system any blockage or restriction in the combustion air tube or at the silencer Exhaust system any blockage or restriction in the exhaust muffler or p...

Page 22: ...Webasto Air Top Installation Guide AT2000STC 22 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd 12 1 Heater Flashing Fault Code Description...

Page 23: ...Webasto Air Top Installation Guide AT2000STC 23 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd...

Page 24: ...Webasto Air Top Installation Guide AT2000STC 24 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd 12 2 Heater Digital Multi Control display Fault Code Description...

Page 25: ...Webasto Air Top Installation Guide AT2000STC 25 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd...

Page 26: ...when there is T12 error https www youtube com watch v qhXJOSPkqIM YouTube tutorial on the operation of the multi controller https www youtube com watch v vvXBKKA8n6U YouTube tutorial to learn more ab...

Page 27: ...4152601 EXHAUST LAGGING 92223B L BRACKET WALL MOUNT 1319724A CONTROLLER EXTENSION HARNESS 1800mm Long 1319724L CONTROLLER EXTENSION HARNESS 6000mm Long KTH9012294A 60mm 45o VENT 1320474A 60x60x60mm Y...

Page 28: ...00STC 28 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd Webasto Thermo Comfort Australia Pty Ltd 423 427 The Boulevarde Kirrawee NSW 2232 Australia Ph 61 0 2 8536 480...

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