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Webasto

 

Air

 

Top

 

Installation

 

Guide

 

 

AT2000STC

 

 

21

 

Air

 

Top

 

2000STC

 

Installation

 

Guide

 

2020

 

|

 

Webasto

 

Thermo

 

&

 

Comfort

 

Australia

 

Pty

 

Ltd.

 

 

11

 

Preventive

 

Maintenance

 

 

To

 

ensure

 

trouble

free

 

operation

 

of

 

your

 

Webasto

 

heater,

 

please

 

observe

 

the

 

following:

 

1)

 

Operate

 

heater

 

for

 

at

 

least

 

an

 

hour

 

once

 

a

 

month,

 

regardless

 

of

 

the

 

season

 

2)

 

Keep

 

return

 

air

 

inlet

 

and

 

hot

 

air

 

outlet

 

free

 

of

 

obstructions

 

to

 

prevent

 

overheating

 

3)

 

Keep

 

combustion

 

air

 

inlet

 

and

 

exhaust

 

outlet

 

tube

 

free

 

of

 

dirt

 

and

 

obstructions

 

4)

 

Change

 

fuel

 

filter

 

annually

 

(depending

 

on

 

the

 

usage)

 

5)

 

Bio

 

Diesel

 

or

 

any

 

fuel

 

additive

 

is

 

not

 

permitted

 

6)

 

15A

 

fuse

 

for

 

both

 

12V

 

and

  

24V

 

heaters

 

 

Note:

 

The

 

build

up

 

of

 

Carbon

 

is

 

not

 

a

 

warrantable

 

condition.

 

Situations

 

that

 

may

 

cause

 

Carbon

 

build

up

 

in

 

the

 

heater

 

are:

 

 

Under

 

Voltage:

 

the

 

system

 

should

 

have

 

at

 

least

 

12.5

13V;

 

 

Low

 

current:

 

the

 

system

 

requires

 

7

8A

 

for

 

the

 

initial

 

start

up

 

phase

 

for

 

120

 

seconds

 

and

 

once

 

the

 

flame

 

is

 

established

 

the

 

glow

 

plug

 

goes

 

out

 

and

 

heater

 

continues

 

running

 

at

 

2

3A;

  

 

Under

 

size

 

wire:

 

where

 

extensions

 

are

 

made

 

to

 

the

 

battery

 

positive

 

&

 

negative

 

cables

 

only,

 

ensure

 

that

 

correct

 

wire

 

size

 

is

 

used;

  

 

Fuel

 

system:

 

poor

 

fuel

 

quality,

 

air

 

pockets

 

in

 

the

 

fuel

 

line

 

or

 

running

 

out

 

of

 

fuel;

 

 

Combustion

 

system:

 

any

 

blockage

 

or

 

restriction

 

in

 

the

 

combustion

 

air

 

tube

 

or

 

at

 

the

 

silencer;

 

 

Exhaust

 

system:

 

any

 

blockage

 

or

 

restriction

 

in

 

the

 

exhaust

 

muffler

 

or

 

pipe;

 

 

Isolation

 

switch

 

or

 

circuit

 

breaker:

 

can

 

prevent

 

the

 

heater

 

from

 

performing

 

a

 

correct

 

shut

 

down

 

cycle.

 

The

 

battery

 

positive

 

&

 

negative

 

wire

 

should

 

be

 

connected

 

directly

 

to

 

the

 

battery;

  

 E

lectrical

 

connections:

 

poor

 

battery

 

connections,

 

poor

 

Earth,

 

loose

 

fuses

 

and

 

improper

 

crimping

 

of

 

terminals

 

or

 

plugs.

 

 

The

 

build

up

 

of

 

Carbon

 

is

 

not

 

a

 

product

 

malfunction

 

however;

 

the

 

above

 

listed

 

are

 

external

 

factors

 

that

 

could

 

affect

 

the

 

performance

 

of

 

the

 

heater.

 

12

 

Fault

 

Code

  

In

 

the

 

event

 

of

 

a

 

failure,

 

a

 

flash

 

code

 

will

 

be

 

generated

 

on

 

the

 

indicator

 

light

 

of

 

the

 

Rotary

 

Control

 

(On/Off)

 

switch.

 

In

 

order

 

to

 

make

 

a

 

correct

 

analysis,

 

it

 

is

 

necessary

 

to

 

understand

 

the

 

fault

 

code.

 

The

 

flashing

 

code

 

will

 

be

 

visible

 

during

 

the

 

cool

 

down

 

period

 

of

 

the

 

operation.

 

During

 

the

 

flash

 

code

 

event

 

you

 

will

 

see

 

five

 

quick

 

flashes

 

followed

 

by

 

a

 

sequence

 

of

 

slow

 

flashes,

 

the

 

sequence

 

of

 

slow

 

flashes

 

is

 

the

 

actual

 

fault

 

code.

 

The

 

five

 

quick

 

flashes

 

are

 

only

 

an

 

indication

 

that

 

a

 

fault

 

has

 

occurred.

  

Count

 

only

 

the

 

slow

 

sequence

 

of

 

the

 

flashes

 

to

 

obtain

 

the

 

current

 

fault

 

code.

  

 

                             

 

 

E.g.

 

Code

 

F03

 

=

 

low

 

or

 

high

 

battery

 

voltage

  

Pause 

Pause 

 F03 = 

Quick flashes x5 

Quick flashes x5 

Number of slow flashes 

Summary of Contents for AT2000STC

Page 1: ...Air Top Installation Guide AT2000STC...

Page 2: ...cal documents www webasto com au This Webasto Diesel Heater comes with a 2 year warranty Failure to follow these installation instructions and the notes contained therein will lead to all warranty bei...

Page 3: ...r systems 8 Fuel pick up options 12L Webasto fuel tank or standpipe 9 Electrical ensure to use the supplied fuses in the kit and battery positive and negative connected directly to the house battery T...

Page 4: ...oor Mounting Bracket Dimensions Note All dimensions in millimetres 1 Heating Air Inlet 5 Fuel Inlet 2 Heating Air Outlet 6 Space Requirement for Heating Air Inlet 3 Combustion Air Inlet 7 Space Requir...

Page 5: ...eater to the bracket with the rubber gasket using the 10mm nuts and washers supplied in the kit Rubber gasket must be applied to avoid any heat distribution through the vehicle floor 2 2 Place the hea...

Page 6: ...combustion air tube to accommodate the fuel pump wires 2 6 Using the 25mm hose clamp fix the combustion air tube to the inlet Fig 3 3 Note Ensure that the hose clamp fuel pump wires are not rubbing Un...

Page 7: ...clamp to the exhaust gas outlet Fig 3 5 The exhaust pipe temperature is above 250o C Ensure that the end cap is properly mounted and pointing downwards fig 11 1 The exhaust must not point in the dire...

Page 8: ...tery positive red and negative brown wires Correct wire size of 6mm to be used to avoid any current or voltage drop in the circuit Ensure that the main plug is properly home in the ECU Fig 12 3 The ma...

Page 9: ...requires 72 85 watts 6 7 amps during start up The main power connection has to be made at a circuit designed to sustain this load without any voltage or current draw Cigar lighter sockets or auxiliar...

Page 10: ...inals or standard automotive electrical connections can be used Note Never run the wires through the combustion air inlet tube as it will create air restrictions Ref Section 2 2 4 2 5 3 2 Installation...

Page 11: ...l systems 2 If you perform any modifications to the vehicle you may void the vehicle warranty Ensure that the clamps are tight on the fuel filter and the fuel pump and follow the direction of the flow...

Page 12: ...1 Drill a 25mm hole on the flat surface of the tank Fig 22 Ensure you grease the drill bit and drilling surface or apply masking tape beforehand to catch small drilling chips or swarf entering the fue...

Page 13: ...connectors 10 mm hose clamps and fuel line are supplied in the kit In case you are not able to use the stand pipe shown Fig 21 Top mount type Webasto can supply another option Fig 24 bottom mount typ...

Page 14: ...let layout 5 2 Sample Twin Outlet Layout Ensure that the hot air and return air outlets are at least 1m away from each other or located in different directions to avoid any short cycle Any short cycle...

Page 15: ...that the battery connections are connected and secured 5 Ensure the supplied fuse has been installed Check amperage 6 Turn the heater to 100 or MAX 7 Ensure you bleed the fuel system See Fuel line bl...

Page 16: ...ontroller is in the on position code flashing remove the fuse 15A or disconnect power to the heater 2 Turn the dial switch to off 3 Wait for a few minutes 4 Re install the fuse 5 Restart the heater CO...

Page 17: ...u Symbols 3 Time Setting Activated 4 Time 5 On Off Button 6 Control Knob Timer Heating Ventilation Settings Press the control knob and the On Off Button simultaneously for 3 seconds Select your Heater...

Page 18: ...Knob Press the Control Knob to confirm The Control Knob is now restarted During the restart of the Control Knob an Hourglass will quickly appear Press the Control Knob and the On Off Button simultane...

Page 19: ...off Timer symbol has been selected in the main menu Press the Control Knob Add Timer screen is displayed Press the Control Knob in order to add a new timer Turn the Control Knob to select chosen Day...

Page 20: ...ions available Eco Power Saving Mode Normal Comfort Heating Boost Rapid Heat Press the Control Knob to confirm selection NOTE Eco and Boost modes are not available for the AT2000STC Turn the Control K...

Page 21: ...the fuel line or running out of fuel Combustion system any blockage or restriction in the combustion air tube or at the silencer Exhaust system any blockage or restriction in the exhaust muffler or p...

Page 22: ...Webasto Air Top Installation Guide AT2000STC 22 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd 12 1 Heater Flashing Fault Code Description...

Page 23: ...Webasto Air Top Installation Guide AT2000STC 23 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd...

Page 24: ...Webasto Air Top Installation Guide AT2000STC 24 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd 12 2 Heater Digital Multi Control display Fault Code Description...

Page 25: ...Webasto Air Top Installation Guide AT2000STC 25 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd...

Page 26: ...when there is T12 error https www youtube com watch v qhXJOSPkqIM YouTube tutorial on the operation of the multi controller https www youtube com watch v vvXBKKA8n6U YouTube tutorial to learn more ab...

Page 27: ...4152601 EXHAUST LAGGING 92223B L BRACKET WALL MOUNT 1319724A CONTROLLER EXTENSION HARNESS 1800mm Long 1319724L CONTROLLER EXTENSION HARNESS 6000mm Long KTH9012294A 60mm 45o VENT 1320474A 60x60x60mm Y...

Page 28: ...00STC 28 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd Webasto Thermo Comfort Australia Pty Ltd 423 427 The Boulevarde Kirrawee NSW 2232 Australia Ph 61 0 2 8536 480...

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