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Webasto

 

Air

 

Top

 

Installation

 

Guide

 

 

AT2000STC

 

 

2

 

Air

 

Top

 

2000STC

 

Installation

 

Guide

 

2020

 

|

 

Webasto

 

Thermo

 

&

 

Comfort

 

Australia

 

Pty

 

Ltd.

 

 

General

 

Information

  

Webasto

 

Thermo

 

&

 

Comfort

 

Australia

 

Pty

 

Ltd

 

is

 

pleased

 

to

 

provide

 

this

 

installation

 

guide

 

for

 

the

 

Air

 

Top

 

2000STC

 

heating

 

system.

 

When

 

used

 

according

 

to

 

the

 

guidelines

 

stated

 

in

 

this

 

booklet,

 

you

 

should

 

expect

 

many

 

years

 

of

 

trouble

free,

 

enjoyable

 

operation.

  

This

 

installation

 

guide

 

represents

 

our

 

latest

 

effort

 

to

 

produce

 

the

 

best

 

technical

 

documentation

 

possible.

 

In

 

our

 

efforts

 

toward

 

continuous,

 

ongoing

 

product

 

improvement,

 

we

 

also

 

encourage

 

our

 

customers

 

to

 

provide

 

feedback

 

concerning

 

this

 

guide

 

and

 

the

 

Air

 

Top

 

2000STC

 

heating

 

system.

  

 

Visit

 

our

 

website

 

for

 

technical

 

documents:

 

www.webasto.com/au

 

 
 

                               

 

 

 

This

 

Webasto

 

Diesel

 

Heater

 

comes

 

with

 

a

 

2

 

year

 

warranty.

 

Failure

 

to

 

follow

 

these

 

installation

 

instructions

 

and

 

the

 

notes

 

contained

 

therein

 

will

 

lead

 

to

 

all

 

warranty

 

being

 

refused

 

by

 

Webasto

 

Thermo

 

&

 

Comfort

 

Australia

 

Ltd

 

Pty

 

.

 

The

 

same

 

applies

 

if

 

the

 

repairs

 

are

 

carried

 

out

 

incorrectly

 

or

 

with

 

use

 

of

 

parts

 

other

 

than

 

genuine

 

Webasto

 

service

  

parts.

 

This

 

will

 

result

 

in

 

the

 

voiding

 

of

 

all

 

warranty.

 

All

 

service

 

and

 

repairs

 

have

 

to

 

be

 

carried

 

out

 

by

 

authorised

 

Webasto

 

service

 

dealers.

  

 

                           

Purpose

 

of

 

the

 

Air

 

Top

 

Heater

 

The

 

Webasto

 

Air

 

Top

 

2000STC

 

air

 

heaters

 

are

 

designed

 

to

 

heat

 

the

 

cabins

 

of

 

boats,

 

trucks,

 

minibus’,

 

vans,

 

motorhomes,

 

caravans

 

and

 

camper

 

trailers.

 

 

The

 

air

 

heaters

 

operate

 

independently

 

of

 

the

 

engine

 

and

 

are

 

connected

 

to

 

either

 

the

 

vehicle’s

 

own

 

fuel

 

tank

 

or

 

via

 

a

 

separate

 

fuel

 

tank

 

and

 

the

 

electrical

 

system

 

of

 

the

 

vehicle.

  

 

They

 

are

 

not

 

designed

 

to

 

heat

 

hazardous

 

substances.

  

 

 

 

 

Summary of Contents for AT2000STC

Page 1: ...Air Top Installation Guide AT2000STC...

Page 2: ...cal documents www webasto com au This Webasto Diesel Heater comes with a 2 year warranty Failure to follow these installation instructions and the notes contained therein will lead to all warranty bei...

Page 3: ...r systems 8 Fuel pick up options 12L Webasto fuel tank or standpipe 9 Electrical ensure to use the supplied fuses in the kit and battery positive and negative connected directly to the house battery T...

Page 4: ...oor Mounting Bracket Dimensions Note All dimensions in millimetres 1 Heating Air Inlet 5 Fuel Inlet 2 Heating Air Outlet 6 Space Requirement for Heating Air Inlet 3 Combustion Air Inlet 7 Space Requir...

Page 5: ...eater to the bracket with the rubber gasket using the 10mm nuts and washers supplied in the kit Rubber gasket must be applied to avoid any heat distribution through the vehicle floor 2 2 Place the hea...

Page 6: ...combustion air tube to accommodate the fuel pump wires 2 6 Using the 25mm hose clamp fix the combustion air tube to the inlet Fig 3 3 Note Ensure that the hose clamp fuel pump wires are not rubbing Un...

Page 7: ...clamp to the exhaust gas outlet Fig 3 5 The exhaust pipe temperature is above 250o C Ensure that the end cap is properly mounted and pointing downwards fig 11 1 The exhaust must not point in the dire...

Page 8: ...tery positive red and negative brown wires Correct wire size of 6mm to be used to avoid any current or voltage drop in the circuit Ensure that the main plug is properly home in the ECU Fig 12 3 The ma...

Page 9: ...requires 72 85 watts 6 7 amps during start up The main power connection has to be made at a circuit designed to sustain this load without any voltage or current draw Cigar lighter sockets or auxiliar...

Page 10: ...inals or standard automotive electrical connections can be used Note Never run the wires through the combustion air inlet tube as it will create air restrictions Ref Section 2 2 4 2 5 3 2 Installation...

Page 11: ...l systems 2 If you perform any modifications to the vehicle you may void the vehicle warranty Ensure that the clamps are tight on the fuel filter and the fuel pump and follow the direction of the flow...

Page 12: ...1 Drill a 25mm hole on the flat surface of the tank Fig 22 Ensure you grease the drill bit and drilling surface or apply masking tape beforehand to catch small drilling chips or swarf entering the fue...

Page 13: ...connectors 10 mm hose clamps and fuel line are supplied in the kit In case you are not able to use the stand pipe shown Fig 21 Top mount type Webasto can supply another option Fig 24 bottom mount typ...

Page 14: ...let layout 5 2 Sample Twin Outlet Layout Ensure that the hot air and return air outlets are at least 1m away from each other or located in different directions to avoid any short cycle Any short cycle...

Page 15: ...that the battery connections are connected and secured 5 Ensure the supplied fuse has been installed Check amperage 6 Turn the heater to 100 or MAX 7 Ensure you bleed the fuel system See Fuel line bl...

Page 16: ...ontroller is in the on position code flashing remove the fuse 15A or disconnect power to the heater 2 Turn the dial switch to off 3 Wait for a few minutes 4 Re install the fuse 5 Restart the heater CO...

Page 17: ...u Symbols 3 Time Setting Activated 4 Time 5 On Off Button 6 Control Knob Timer Heating Ventilation Settings Press the control knob and the On Off Button simultaneously for 3 seconds Select your Heater...

Page 18: ...Knob Press the Control Knob to confirm The Control Knob is now restarted During the restart of the Control Knob an Hourglass will quickly appear Press the Control Knob and the On Off Button simultane...

Page 19: ...off Timer symbol has been selected in the main menu Press the Control Knob Add Timer screen is displayed Press the Control Knob in order to add a new timer Turn the Control Knob to select chosen Day...

Page 20: ...ions available Eco Power Saving Mode Normal Comfort Heating Boost Rapid Heat Press the Control Knob to confirm selection NOTE Eco and Boost modes are not available for the AT2000STC Turn the Control K...

Page 21: ...the fuel line or running out of fuel Combustion system any blockage or restriction in the combustion air tube or at the silencer Exhaust system any blockage or restriction in the exhaust muffler or p...

Page 22: ...Webasto Air Top Installation Guide AT2000STC 22 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd 12 1 Heater Flashing Fault Code Description...

Page 23: ...Webasto Air Top Installation Guide AT2000STC 23 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd...

Page 24: ...Webasto Air Top Installation Guide AT2000STC 24 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd 12 2 Heater Digital Multi Control display Fault Code Description...

Page 25: ...Webasto Air Top Installation Guide AT2000STC 25 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd...

Page 26: ...when there is T12 error https www youtube com watch v qhXJOSPkqIM YouTube tutorial on the operation of the multi controller https www youtube com watch v vvXBKKA8n6U YouTube tutorial to learn more ab...

Page 27: ...4152601 EXHAUST LAGGING 92223B L BRACKET WALL MOUNT 1319724A CONTROLLER EXTENSION HARNESS 1800mm Long 1319724L CONTROLLER EXTENSION HARNESS 6000mm Long KTH9012294A 60mm 45o VENT 1320474A 60x60x60mm Y...

Page 28: ...00STC 28 Air Top 2000STC Installation Guide 2020 Webasto Thermo Comfort Australia Pty Ltd Webasto Thermo Comfort Australia Pty Ltd 423 427 The Boulevarde Kirrawee NSW 2232 Australia Ph 61 0 2 8536 480...

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