Wayne Reliance G6101D Installation & Operation Manual Download | Manualshive

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920943 Rev E July 2014

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Summary of Contents for Reliance G6101D

Page 1: ...Installation Operation Reliance S1 AST Model G6101D Mechanical Registration Fleet Dispensers 920943 Rev E...

Page 2: ...NE The equipment used at this site must be registered prior to contacting Wayne for warranty service Sites can be pre registered prior to installation by a Wayne Authorized Service Organization ASO vi...

Page 3: ...Wiring 12 3 3 1 General 12 3 3 2 Electrical Termination Descriptions 12 3 3 3 Circuit Breakers Emergency Electrical Disconnect 13 3 3 4 Grounding 13 3 3 5 Wiring 13 3 3 6 Conduit 14 3 4 Hose and Acces...

Page 4: ...Handle to Reset Linkage 27 6 9 How to Get Service on Your Pump 27 APPENDIX A DIMENSIONS BASE LAYOUTS 29 G6101D 2JK Single Remote Dispenser 30 Shelf Mounting Dimensions 31 Hose Mast Dimensions 32 APPE...

Page 5: ...pacity 1 piping 2 suffix AC junction box J suffix and hose hanger K suffix Other optional equipment also represented by model number suffix designations is shown in Section 1 2 Any questions concernin...

Page 6: ...city 0 Standard High Capacity F Hose Product Configuration 1 Single G Hydraulic System D Remote Dispenser First Suffix Z Standard 2 Enhanced Capacity 1 Piping J Explosion Proof AC Junction Box K Hose...

Page 7: ...cumulative totalizer displays up to 9999999 9 on primary side Reset Veeder Root electric reset 120VAC 50 60 Hz standard Optional 240VAC 50 60 Hz Meter Wayne 2PM 2 piston meter Adjustable calibration J...

Page 8: ...4 920943 Rev E July 2014...

Page 9: ...e codes are comprehensive and detailed often requiring interpretation to cover unusual situations and therefore the associated handbooks where applicable should also be consulted The handbooks are als...

Page 10: ...shall perform the work All electrical power to the dispensing devices to the pump serving the dispensing devices and to all of associated control circuits shall be shut off at the main electrical disc...

Page 11: ...he dispenser contains four bolt holes 7 16 holes for 3 8 bolts for anchoring the dispenser to the shelf Reference Appendix A Dimensions Base Layouts for dispenser dimensions and for the dimensions for...

Page 12: ...details Product piping must avoid the creation of vapor in the lines and deliver a minimum pressure of 25 psi at the remote dispenser inlet when all dispensers connected to the same submersible pump...

Page 13: ...nal equipment are accounted for Check and save the Packing Slip Bill of Lading Invoice and all other documents included in the shipment Damaged or lost equipment must be reported to the carrier Any da...

Page 14: ...ev E July 2014 Vacuum Breaker Suction Pump with Vacuum Breaker 1 1 2 Union Top Emergency Shear Valve Electrical Conduit Model G6101D Dispenser Shelf Bracket 1 1 2 Supply Line Figure 3 2 Suction Pump S...

Page 15: ...During the Fueling Sequence Return Line Not Shown Exits Co Axial Adapter and Returns Fuel to the Tank Line Should be Pitched Towards the Tank Outlet of Dispenser Piped to Input of Co Axial Adapter Usi...

Page 16: ...t to the switch will be passed through as an output to power the solenoid valve and to power the submersible feed 3 3 2 3 Reset Complete When the reset finishes its cycle the 115VAC int l 230VAC input...

Page 17: ...All dispensers and electrical connection boxes must be grounded per NFPA 70 Connect a ground wire between the AC junction box ground lug and the main electrical service panel Make sure a ground rod is...

Page 18: ...n Calculate the total area by adding up the square area for each of the wires THHN THWN Wire Areas Wire Gauge Diameter Square Area in mm In 2 mm 2 18 090 2 29 007 4 1 14 118 2 95 011 6 8 12 135 3 43 0...

Page 19: ...tructions Refer to your state and local codes for breakaway device requirements that apply to your installation NOTE Models with E prefix for dispensing up to and including E85 must use only the follo...

Page 20: ...16 920943 Rev E July 2014...

Page 21: ...n removed from the tank and the tank has a sufficient amount of fuel for testing NOTE Do not use the Reliance Series to remove water from the tank It will harm the dispenser components To prevent dama...

Page 22: ...equence Troubleshooting Idle State 115VAC international int l 230VAC on the dispenser feed is interrupted by the on off handle When a fuel management system is connected in addition the fuel managemen...

Page 23: ...Turn clockwise o Test can reads high Turn counter clockwise Step 4 In applications involving the resale of fuel for the initial use and after any adjustments to the calibration the meter will need to...

Page 24: ...20 920943 Rev E July 2014...

Page 25: ...defects repaired immediately Test the emergency shear valve by opening and closing several times at least once per year Care should be taken to prevent fuel spillage If spillage occurs clean up immed...

Page 26: ...approved container on the ground Do not fill the container in the vehicle or truck bed Keep the nozzle in contact with the can or container while filling Do not use an automatic pump handle latch ope...

Page 27: ...t in a hazardous condition that can result in serious injury Make sure safety goggles are worn Loosen the strainer cap or spin on filter slightly and allow the product to drain into a plastic containe...

Page 28: ...tep 3 Periodic waxing three times per year of the dispenser surfaces is essential to maintain the original finish and inhibit corrosion Painted surfaces should be waxed with an automotive wax or polis...

Page 29: ...arings are self lubricating and over lubrication may damage the bearings Step 1 Remove the reset cover by removing the cover bolts Use care to prevent nicks or scratches on the flange surface of the c...

Page 30: ...do so may result in a hazardous condition that can result in serious injury Basic lubrication can be performed without removing the register from the dispenser Oil the points as shown in Figures 6 2...

Page 31: ...se 6 9 How to Get Service on Your Pump Trouble with the operation of the dispenser should be referred to your local Wayne authorized service personnel or call the Wayne Help Desk at 1 800 289 2963 Any...

Page 32: ...28 920943 Rev E July 2014...

Page 33: ...920749 Rev G 7 2014 29 APPENDIX A DIMENSIONS BASE LAYOUTS...

Page 34: ...lves must be used due to height restrictions 5 7 16 Mounting Hole 4 Places 17 14 2 Conduit Openings 3 Places for 1 Conduits 13 8 11 1 7 16 14 2 5 16 41 8 1 3 16 11 2 2 9 16 91 8 11 4 111 8 37 8 301 4...

Page 35: ...181 8 Hardware to Mount S1 to Brackets is Included with Brackets Cross Braces for Holding Shear Valve 175 8 8X Tank Mount Bolt Locations 7 16 x 11 16 Thru Slots Mounting Hardware Not Included 13 8 14...

Page 36: ...32 920749 Rev G 7 2014 Rotate Upwards 26 301 4 Hose Mast Dimensions...

Page 37: ...gs Component Rating Motor Switch 115 230VAC 1 HP 230VAC 2 HP Reset Motor 115 230VAC 1 AMP Solenoid Valve 115 230VAC 15 Watts 10 1 Pulser Option 50 Volt Amps Maximum Non Inductive Up to 3 Amps Up to 25...

Page 38: ...all applicable local state and federal codes including but not limited to the National Electrical Code NFPA 70 NFPA 30 and the Automotive and Marine Service Station Code NFPA 30A 2 For wiring connect...

Page 39: ...ipment to be installed in accordance with all applicable local state and federal codes including but not limited to the National Electrical Code NFPA 70 NFPA 30 and the Automotive and Marine Service S...

Page 40: ...36 920749 Rev G 7 2014...

Page 41: ...ll be entered as either A The actual date of install provided by the Installing Contractor OR B 30 days from the date of the Pre Registration Regardless of the method used to determine the start date...

Page 42: ...thin 7 days of the completion of the Start Up using the same aforementioned methods If submitting via this paper form you may Fax to 512 388 8595 OR e mail to warranty administration wayne com OR mail...

Page 43: ...Wayne Fueling Systems is prohibited This publication is intended for informational purposes only and this material is subject to change without notice Wayne Fueling Systems has not made and does not m...

Page 44: ...used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which...

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