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Wayne-Dalton 800FR, Installation Instructions Manual

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Wayne-Dalton 800FR Installation Instructions Manual Download Page 26

830872-0001        REV   12/07/2022 

©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation

26

24. DOOR RELEASE ASSEMBLY ROUTING

• Ream both ends of thru-wall tube for smooth 

movement of sash chain thru the tube.

• Drill hole thru wall, insert tube and put washer and set 

collar on each end of tube.

NOTE:

 Thru-wall release is not required on interior 

mounted fire doors on exterior walls. Thru-wall release is 

required on exterior mounted fire doors on exterior walls; 

install fuse link on the inside of the building.

• Install release assembly, as shown in Figures 43 and  

  44 as required.
• Install sash chain so rounded end of links enter the  

  thru-wall tube from the side opposite the fire door.

25. RELEASE CHAIN FINAL STEPS

• Tighten the turn-buckles in the release chain 

assembly.

NOTE: 

Before continuing to the next step, refer to the RSX® 

FDO operator manual to complete all necessary steps for 

electrical wiring, safety device connections, open/close 

limits programming, and other required and optional setup 

procedures.

26. TEST PROCEDURES

GENERAL INFORMATION

The Operator is intended for use on rolling fire doors. All models are normally-energized fail-safe operators incorporating internal batteries and proprietary 

control circuitry. All comply with UL864. The operators respond to emergency conditions generated by manual or automatic initiating devices and shall be 

installed in accordance with NFPA and UL864 standards.
The available operator features include patented annual test standard compliance technology, test plate interface, selectable time delays, minimum 24 hour 

battery support for release and smoke detectors, form-C relay outputs, notification appliance and troubleshooting capabilities. 

The fail-safe design incorp rates an annual internal clock/calendar which generates a test trouble signal if the system has not been tested within 365 days per 

National Fire Code requirements.

 

CAUTION

Review all installation instructions, procedures, cautions and warnings contained within this manual prior to installing and/or servicing this product. As with all 

releasing device systems, maximum fire protection is provided when installed in accordance with factory specifications and used with fuse link systems.

Figure 44

Figure 43

 

CAUTION

Fail-safe operation can only be provided once input power has been applied. Do not install this unit without factory training.

Final Door Install (continued)

Summary of Contents for 800FR

Page 1: ...xpansion Anchor Requirement 500460 0001 Rolling Fire Door Test Drop Release Form 830875 0001 Installation Instructions for FACE MOUNTED ROLLING STEEL STORM SHELTER DOOR with NON TENSION RELEASE AUTOMATIC CLOSURE GOVERNOR CONTROLLED Model 800FR Rolling Steel Storm Shelter Doors may be mounted on steel or masonry construction READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOORS ...

Page 2: ...es a hazardous situation that if not avoided could result in minor or moderate injury The word NOTE is used to indicate important steps to be followed or important considerations POTENTIAL HAZARD EFFECT PREVENTION MOVING DOOR WARNING Could Result In Death Or Serious Injury Keep people clear of opening while Door is moving Do NOT allow children to play with the Door Operator Do NOT operate a Door t...

Page 3: ... on pages 36 37 Stop Pin RSX FDO OPERATOR 1 Read manual and warnings carefully 2 Keep the door in good working condition 3 Keep instructions in a prominent location near the door system Key Drawing Safety Information 2 Key Drawing 3 Data Sheet 4 Pre Installation 5 Pre Door Install 6 10 Operator Install 10 21 Final Door Install 22 33 Maintenance 34 Troubleshooting 35 Breakdown Of Parts 36 37 Return...

Page 4: ...ration 4 Your DATA SHEET is shown below It is found inside the door hardware box You will need to refer to the data on this sheet during installation Verify that the Factory Order Number on the door components matches the one shown on the DATA SHEET Data Sheet S A M P L E W O R K O R D E R ...

Page 5: ...itable for the jambs Compare the guide type shown on the DATA SHEET with Figure 2 Can the guides be installed plumb Measure the length of the guide jamb angle and the height of the jamb opening The difference must allow expansion of the guides 1 8 per foot of opening height Attachment bolts or anchors must be installed at top of slot on wall angle See Figure 5 Header Opening Height Jamb Sill Openi...

Page 6: ... on a level line and both guides MUST be plumb The S dimension must be held within 1 8 over the entire height of guides Guide assemblies are designed to rest on floor NOTE If the bottom of one guide is above floor see Step 42 on page 33 NOTE If outside angle is flared then unbolt the Outside Angle and the Middle Angle from the Wall Angle They will be bolted to the Wall Angle after the curtain inst...

Page 7: ...tall all jamb fasteners on one guide Recheck S distance and continue with installation NOTE When steel jamb does not extend above the opening use three thru bolts to fasten each wall angle above the opening See Figure 5 2 IDENTIFY HEADPLATE BRACKETS See Figure 6 Right Hand Drive shown Left Hand Drive is opposite Figure 5 Tension Headplate Drive Side Headplate HEADPLATE BRACKETS RH Drive shown LH D...

Page 8: ...haft SPRING CONFIGURATION See Figure 7 Left hand drive counterbalance has end of spring pinned to barrel near tension end Right hand drive counterbalance has end of spring pinned to barrel several feet from tension end At tension end of barrel the bearing assembly is pinned to the barrel as shown in Figure 8 TENSION SHAFT DRIVE SHAFT DRIVE SHAFT 3 8 PINS LEFT HAND DRIVE TENSION SHAFT TOWARDS CENTE...

Page 9: ... is 11 in diameter or larger slide set collar next to Tension Wheel and secure to tension shaft as shown in Figure 9 NOTE Tension wheel must remain free of spring tension until instructed to apply tension SET COLLAR SET COLLAR required for 11 dia wheel ONLY BEARING ASSEMBLY Tension Wheel Key Figure 11a Figure 9 RH Drive shown LH opposite Figure 10 RH Drive shown LH opposite Figure 12 Key Set Colla...

Page 10: ...ing slots Put flat steel washer under bolt head and under nut Headplate brackets must be square to the wall and parallel Center barrel between brackets Barrel must be level Tighten set screws in drive headplate bearing and slide set collar on tension shaft against inside of tension headplate and tighten setscrews to lock counterbalance between headplates 8 RSX STORM SHELTER DOOR OPERATOR ASSEMBLY ...

Page 11: ...d could result in minor or moderate injury The word NOTE is used to indicate important steps to be followed or important considerations POTENTIAL HAZARD EFFECT PREVENTION MOVING DOOR WARNING Could Result In Death Or Serious Injury Do NOT operate unless the doorway is in sight and free of obstructions Keep people clear of opening while door is moving Do NOT allow children to play with the door oper...

Page 12: ...ORMATION TECHNICAL DATA The following information will help the installer and electrician fully understand all aspects of this installation This unit contains the following parts Operator assembly Owners manual and warning caution placards Hardware box 3 button control station Drive Chain 50 Output Shaft Speed 46 RPM Motor is continuous duty type Control wiring Maximum of 1000 feet of 22 24 ga str...

Page 13: ... operator to the power source until instructed to do so 5 Locate the control station a within sight of the door b a minimum of 5 feet above it and c away from all moving parts of the door 6 Install the Entrapment Warning Placard next to the control station and in a prominent location 7 For products having a manual release instruct the end user on the operation of the manual release service represe...

Page 14: ...r Front of Hood Top of Hood Mount configurations Right hand mounting shown Left hand mounting is a mirror image 1 Weld the Rolling Door weld plate assembly provided to the door headplate A minimum of two 1 weld beads are required on each side of the weld plate for proper attachment See Fig 1 for proper placement 2 Remove 8 nuts 4 each side and exchange sides of the mounting brackets and reinstall ...

Page 15: ...t screws and tighten Operator Install continued 8 Attach door sprocket and key to door shaft do not tighten 9 Install chain onto sprockets 10 Move and align sprockets and chain as close to the operator as poss 11 Adjust operator to remove slack from chain Be certain operator outp 12 Tighten operator mounting bracket nuts 13 Apply locking compound to all sprocket set screws and tighten F Front of H...

Page 16: ... set screws and tighten JAMB FASTENER DRILL SIZE JAMB FASTENER SPECIFICATIONS Steel 1 2 self tapping screw 27 64 diameter Steel jambs must be minimum 3 8 thick Concrete 1 2 expansion bolt 1 2 diameter Drill hole at least 4 from jamb corner per OHD Installation Instruction 307390 0001 Filled block 1 2 expansion bolt 1 2 diameter Drill hole at least 4 from jamb corner per OHD Installation Instructio...

Page 17: ... 4 A Headplate Size A Dim 14 6 1 8 16 8 1 8 18 9 1 4 Fig 9 Fig 10 Fig 11 Bench Mount 1 Weld the door plate assembly provided to the door headplate A minimum of two 1 weld beads are required on each side of the weld plate for proper attachment See Fig 9 for proper placement 2 Remove 8 nuts 4 each side and exchange sides of the mounting brackets and reinstall with mounting pads inboard Fig 10 3 Atta...

Page 18: ...ket and key to door shaft do not tighten Install chain onto sprockets Adjust operator to remove slack from chain Be certain operator output shaft is parallel with door shaft Tighten operator mounting bracket nuts Apply locking compound to all sprocket setscrews and tighten 4 5 7 Install chain onto sprockets 8 Adjust operator to remove slack from chain Be certain operator output shaft is parallel w...

Page 19: ...ain guide around the poc through the chain guide Fig 17 2 Connect the hand chain ends together as shown in Fig 18 by tw one end of the chain and slipping the last link on the opposite 3 Twist open link closed again 4 Mount chain keeper to wall in line with chain approximately 4 5 Loop chain around keeper as shown Fig 19 Optional Padlock 6 Install hoist cable With operator installed motor DOWN atta...

Page 20: ...23 2 Remove E Ring to remove switch assembly 3 Remove plug and insert into hole where fuse link switch was removed 4 Install fuse link switch assembly into desired connection point and install E Ring 5 Follow all recommendations for release chain installation per NFPA 80 Note direction of pull on switch Fig 23 6 Remove fuse link switch pin to tension chain Ensure switch holds tension on chain and ...

Page 21: ... associated equipment It is not intended for entrapment protection NOTE Periodically check the system for proper clutch action If clutch starts to slip after working properly for some time check manual operation of door BEFORE adjusting clutch The door may not be operating freely or the counterbalance spring may need adjusting Repairs and adjustments must be performed by a trained service represen...

Page 22: ...The top slat will have slots to attach to barrel Hook curtain over studs and fasten with 5 16 round head screws and washers and TWO clamp washers provided See Figure 35 Coil curtain completely onto barrel using chain hoist WARNING Rapidly closing curtain could result in death or serious injury Use slings ropes and locking pliers on both guides to keep curtain in the open position until spring tens...

Page 23: ...ow entrance to both LH and RH guides as shown in Figure 39 21 LOWER CURTAIN INTO GUIDES The next step is to lower curtain into guides but before loosening the ropes which holds the coiled curtain enough initial spring tension must be applied to cause the bottom bar to rotate about 45 degrees then leave one winding bar in the tension wheel with the winding bar resting against the header Loosen rope...

Page 24: ...tops and place a clamp on each guide no more than 6 below the bottom bar Make certain that the clamping force will be sufficient to stop the door when it rests on the clamps Carefully lower the curtain using the chain hoist so that the bottom bar rests on the clamps By hand rotate the Tension Wheel slightly both directions to determine the neutral point of the spring counterbalance Mark the hole i...

Page 25: ... placed The hood may need to be loosened or removed for the application of the shim To apply the shim two laborers might be required Installing the shim D Close the door fully E When door is at bottom make sure door is in hand chain mode F Turn off the power to the motor if applicable to ensure safe application of the shim G Backwind the door using the chain Lock chain in place using chain keeper ...

Page 26: ...ire doors All models are normally energized fail safe operators incorporating internal batteries and proprietary control circuitry All comply with UL864 The operators respond to emergency conditions generated by manual or automatic initiating devices and shall be installed in accordance with NFPA and UL864 standards The available operator features include patented annual test standard compliance t...

Page 27: ...res contained herein Test steps 28 1 28 5 verify a mechanical release to a door with external power normal Test steps 28 6 28 11 verify a mechanical release under battery power with external power loss 28 1 Turn ON power to the Fire Door Operator A FDM TEST REQUIRED trouble will be generated at power up This is normal Turn the key switch on the Remote Test and Trouble Plate RTP to RESET then NORMA...

Page 28: ...erator 28 11 Restore power to the Fire Door Operator and raise the door to the fully open position 28 12 Turn the Reset Test Switch to RESET and back to NORMAL to clear trouble indicator on the Reset Test Switch 29 AUTOMATIC DOOR CLOSURE TEST 29 1 Open door to full open position 29 2 Make sure that the FD OBSTCT CYL are set to 3 and the FD STP ON OB is set to OFF 29 3 Place a chair or other suitab...

Page 29: ...ase the door STAND CLEAR OF ANY PATH THE OBSTRUCTION MIGHT TAKE AFTER BEING CONTACTED BY THE DROPPED DOOR The notification appliance will continue to sound until the alarm condition is cleared Unless QUIET DN is set to ON 30 5 Reset the Fire Door Operator by turning the key switch to the RESET position and then back to NORMAL Door may auto open 31 AUTO OPEN RESET TEST 31 1 Open door to full open p...

Page 30: ...R LOSS TEST 33 1 Open door to full open position 33 2 Make sure that the FD PWR ALARM is set to ON 33 3 Disconnect power from the Fire Door Operator The device will alarm After the factory set 10 second or optional longer delay Door will mechanically release 33 4 Re apply power to operator and Reset the Operator by turning the key switch to the RESET position and back to NORMAL After completing al...

Page 31: ...tors have a hand chain and release cables hanging below the operator in the opening For safety reasons the hand chain and release cables may be stowed in a bag below the operator or held out of the opening by a wire loop fastened to a wall with the hand chain hanging inside the loop 05 12 2022 273491 REV A MOVING door could result in death or serious injury Do NOT close door until doorway is clear...

Page 32: ...ate brackets Operate the door several times in order to make this determination Verify that the bottom bar is level in full down and full up positions and that the curtain is not binding on the guides If curtain is level at bottom and not level at top put shims between curtain and barrel on the low side The guides may be lubricated with paste wax or silicone spray DO NOT USE GREASE Verify good mec...

Page 33: ...e guide mounted off the floor The Bottom Seal is not optional and must be installed when required to fill the gap Guide Angle Assemblies normally rest on the floor but if one guide assembly is installed above the floor because the floor is not level then the gap under the guide must be closed by a sheet of metal Bottom Seal as shown in Figure 47 The sheet metal must be at least 24 gauge steel It m...

Page 34: ...tside the guides to a working position above the floor Remove one windlock so the damaged bottom bar and damaged slats can be removed from the curtain Insert the replacement bottom bar and slats onto the bottom of the curtain and reattach the windlock Carefully raise bottom bar back to the top of guide angles BEWARE OF RAPID MOVEMENT OF BOTTOM BAR PAST TOP OF THE GUIDES Insert the bottom bar and c...

Page 35: ... tension per STEP 22 Door does not drop during test Too much spring tension Remove spring tension as instructed in STEP 22 Curtain runs to one side Broken endlocks Barrel not level Check and replace Check and level barrel Door sticks when closing Bent guide angle s Inspect for bent or kinked guides Straighten guides and check width of groove Door coil makes cracking sound Bent slats Inspect remove...

Page 36: ... ally for legibilit y and a replace ment label should be ordered from the door manufa cturer as needed WARNING SAFET Y INSTR UCTIO NS Fire door could close RAPI DLY at any time and resul t in death or serio us injury DO NOT stand in doorw ay Place label at a readable height on door drive side guide or jamb DO NOTE remove cover or paint over label Product user should inspect this label periodica ll...

Page 37: ...R ORIGINAL DOOR NUMBER Found on the Nameplate Attached to your Bottom Bar 12 13 15 Hood Assembly not shown 307505 Inquire Inquire Inquire Yes Hood Logo Service Doors not shown OPTIONAL ACCESSORIES Built to Order parts are specific to each door manufactured and may be subject to manufacturer s standard lead times 11 Reference Part Number Built to Order Item Yes 18 LBL WARNING RFD 830877 0001 17 LBL...

Page 38: ...be made to correct the malfunction to the installed product in the field To return a defective part the authorized Overhead Door Distributor must contact the Customer Service Group of the Rolling Steel Division at 1 800 929 2553 The Factory Order number is required found on the bottom bar of door The Customer Service Group will issue via mail an RA Tag for the defective part Upon receipt of the de...

Page 39: ...ive or aggressive environments whether naturally occurring or man made including but not limited to environments with a high degree of humidity sand dirt or grease This warranty applies only to Systems a Door and Operator purchased and installed together simultaneously and not to any Door or Operator purchased independently from the other regardless of whether subsequently paired together THIS WAR...

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