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The following Test Procedure is one of several that is recognized throughout the United 
States for verifi cation of the functioning of Backfl ow preventers.

The following procedure is not a specifi c recommendation. The Watts series of test kits are 
capable of performing any of the recognized Backfl ow test procedures.

A.  Open TC #4 and fl ush test cocks Nos. 1, 2 and 3 on BF as-

sembly, then close TC #4.

B.  Turn tester on (before connecting hoses). Tester must read all 

zeros. Close VA and VB.

Test No. 1 - Relief Valve

1. Install high side hose between TC #2 and tester connection A.

2. Install low side hose between TC #3 and tester connection B.

3.  Open VB then TC #3. Now open VA then TC #2 slowly. 

Close VA then VB.

4. Close #2 shutoff valve.

5.  Observe the apparent fi rst check valve differential pressure 

(A - B).

6.  Install bypass hose between VA and VB.

Open VB and bleed air by loosening hose connection at VA. 
Tighten hose connection and close VB.

 

Push - Print Head (wait) then Push - Start Test

7.  Open VA, then slowly open VB (no more than 1⁄4 turn). When 

relief valve drips, push the “hold button for 2 seconds. Record
reading (must be 2 PSID or more).

 

Push - Stop Test

8. Close VA and VB.

Test No. 2 - Test No. 2 Check Valve

9.    Install bypass hose between VA and TC #4.

Open VA, then bleed air by loosening hose connection at TC 
#4. Tighten hose connection. Close VA.

 

Push - Start Test

10.  Open VB to reestablish pressure within the “zone”. Close VB.

11.  Open VA the TC #4. If relief valve does not drip,

record second check valve as “closed tight”.

12. Close VA and TC #4 and remove bypass hose.

Test No. 3 - Test No. 1 Check Valve

13.  Open VB to reestablish fi rst check valve differential pressure. 

Close VB. Record pressure differential.

 

Stop Test (Push Stop Test twice)

14.  Close test cocks and remove tester, return assembly to nor-

mal operating condition.

V

H

L

V

1

2

3

4

V

H

L

V

1

2

3

4

1

2

3

4

V H

L

V

Test Procedure for Reduced Pressure Zone Assemblies

IS-TK-DL.indd   5

9/5/08   2:18:58 PM

Summary of Contents for TK-DL

Page 1: ...COMPANY MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED THE COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive remedy for breach of warranty and the Company shall not ...

Page 2: ...then TC 2 Bleed hose then close VA 3 Close shutoff valve 2 then 1 Push Print Head wait then Push Start Test 4 Slowly open VA when air inlet float opens push hold but ton for at least 2 seconds Record differential reading must be 1 PSID or more Close VA Push Stop Test 5 Close TC 2 and remove hose 6 Open shutoff valve 1 Test No 2 Test Check Valve 7 Install highside hose between TC 1 and tester connec...

Page 3: ...hree turns 8 When dripping from bleed screw stops and gauge reading settles this is the check differential This must be 1 PSI or greater 9 Press PAUSE STOP button Test No 2 Air Inlet Vent Opening 10 Press START TEST RESUME 11 Slowly open VA and watch vent with finger over DISPLAY HOLD button When the water level above the vent starts to drop this is the vent opening press DISPLAY HOLD button This w...

Page 4: ...ecord as tight If reading returns to 0 and the pressure A increases to pressure B the check is recorded as leaking If the reading returns to PSID No 2 shutoff valve is leaking excessively and must be replaced to test the valve 8 Close all test cocks remove hoses from TC 2 and TC 3 and TC 1 reopen shutoff valve 1 Proceed to Test No 2 Push Stop Test Test No 2 Test No 2 Check Valve 1 Install high sid...

Page 5: ...ed air by loosening hose connection at VA Tighten hose connection and close VB Push Print Head wait then Push Start Test 7 Open VA then slowly open VB no more than 1 4 turn When relief valve drips push the hold button for 2 seconds Record reading must be 2 PSID or more Push Stop Test 8 Close VA and VB Test No 2 Test No 2 Check Valve 9 Install bypass hose between VA and TC 4 Open VA then bleed air ...

Page 6: ...ssemble and replace seat o ring d Damaged guide holding Disassemble clean or replace check open e Weak or broken spring Disassemble and replace spring 2 Chatter during flow a Worn damaged or Disassemble and repair or conditions defective guide replace guide 3 Low flows passing a Mainline check fouled Disassemble and clean through mainline valve 709DCDA only b Meter strainer plugged Disassemble and c...

Page 7: ... valve seat or inlet cover Install dielectric unions Watts Series 3001 through 3006 Electrically ground the piping system and or electrically isolate the device with plastic pipe immediately upstream and downstream of the device B 6 Valve improperly reassembled No B 6 If valve is diassembled during installation caution must be exercised to install check springs in their proper location C Valve exh...

Page 8: ...ou can then load into the TK DL when you are connected to the computer After loading you must write data to tester Step F H Load Footing File Same as load heading except for footer G H Brings up headers and footers that were pro grammed and saved at an earlier time You may recall the footer or header to program into you test kit The recalled or Loaded information will overwrite current information...

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