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Prefilter Cartridge - Used to remove smaller suspended solids and trap any particles that may be 
generated by the other pretreatment.  The cartridge(s) should be replaced when the pressure drop 
across the housing increases 5 - 10 psig over the clean cartridge pressure drop.  
The effect of suspended solids is measured by the silt density index (SDI) test.  An SDI of five 
(5) or less is specified by most membrane manufacturers and three (3) or less is recommended.   
 
Iron & Manganese - These foulants should be removed to less than 0.1 ppm.  Special media 
filters and/or chemical treatment is commonly used.  
 
pH - The pH is often lowered to reduce the scaling potential.  If the feed water has zero hardness, 
the pH can be raised to eliminate CO2. 

 

Silica:  Reported on the analysis as SiO2.  Silica forms a coating on membrane surfaces when the 
concentration exceeds its solubility.  Additionally, the solubility is highly pH and temperature 
dependent.  Silica fouling can be prevented with chemical injection and/or reduction in recovery. 
 
 

II.       CONTROLS, INDICATORS, and COMPONENTS  (see figure 1) 

 

A.

 

On / Off Switch – Turns the unit on and off. 

B.

 

Power, low-pressure, tank level, and pretreatment indicators. 

C.

 

Reject Control Valve - Controls the amount of reject flow. 

D.

 

Reject Recycle Control Valve – Controls the amount of recycle flow. 

E.

 

Prefilter Outlet Pressure Gauge - Indicate the outlet pressures of the prefilter. 

F.

 

Pump Discharge Pressure Gauge - Indicates the membrane feed pressure. 

G.

 

Reject Flow Meter - Indicates the reject flow rate in gallons per hour (gph). 

H.

 

Product Flow Meter  - Indicates the product flow rate in gallons per hour (gph). 

I.

 

Prefilter Housing - Contains the RO prefilter. 

J.

 

RO Feed Pump - Pressurizes the RO feed water. 

K.

 

RO Membrane Housing(s) - Contains the RO membrane(s). 

L.

 

Water Quality Meter – Indicates the quality of the feed and product water in parts per 
million of total dissolved solids (PPM – TDS).   

M.

 

Feed Water Inlet. 

 

 

Summary of Contents for R4X40

Page 1: ...REVERSE OSMOSIS INSTALLATION AND OPERATION MANUAL Model R4X40...

Page 2: ......

Page 3: ...ty of the end user Successful long term performance of an RO system depends on proper operation and maintenance of the system This includes the initial system startup and operational startups and shut...

Page 4: ...nt II Controls Indicators and Components III Operation A Installation B Plumbing Connections C Electrical D Startup E Control Function F Operation and Maintenance Log G Troubleshooting IV Replacement...

Page 5: ...0 ppm TDS and pH 7 Individual membrane productivity may vary 15 May be operated on other feed waters with reduced capacity Percent Rejection is based on membrane manufactures specifications overall sy...

Page 6: ...suspended solids sediment from the feed water Backwashing the media removes the trapped particles Backwash can be initiated by time or differential pressure Water Softener Used to remove calcium and m...

Page 7: ...solubility Additionally the solubility is highly pH and temperature dependent Silica fouling can be prevented with chemical injection and or reduction in recovery II CONTROLS INDICATORS and COMPONENT...

Page 8: ...Figure 1...

Page 9: ...Figure 2 Controller Connections...

Page 10: ...he product water line should never be restricted Membrane and or system damage may occur if the product line is blocked 3 Connect the reject water outlet to a drain The reject outlet is located behind...

Page 11: ...rating data using the log sheet E CONTROL FUNCTION 1 When the on off switch is in the on position the inlet valve opens and the pump runs There is a five second delay between the opening of the inlet...

Page 12: ...ater TDS The meter will automatically turn it self off after a few seconds The quality meter is powered by two AAA batteries To replace the batteries lift the meter out of the bracket and remove the b...

Page 13: ...ED WATER TEMP FEED WATER HARDNESS FEED WATER CHLORINE LEVEL PRE FILTER INLET PRESSURE PRE FILTER OUTLET PRESSURE REMARKS Note Change the prefilter when the differential pressure increases by 5 10 psi...

Page 14: ...and reject Slime in pipes and vessels Shock dosage of sodium bisulfite Continuous feed of low conc bisulfite at reduced pH Peracetic acid sterilization Clean with alkaline anionic surfactant Chlorine...

Page 15: ...Low feed water temperature Adjust reject valve or replace pump Increase membrane feed pressure or heat the feed water IV REPLACEMENT PARTS LIST A list of common replacement parts is provided below Co...

Page 16: ...e the end caps The new membranes should be installed in the same orientation as the old membranes Note It is very important that the brine seal does not flip up or roll when installing the membrane br...

Page 17: ...perating at 50 recovery with a feed water SDI 1 R4X40 1 R4X40 2 R4X40 3 Product GPM 1 5 3 0 4 5 Reject GPM 1 5 3 0 4 5 Nominal flows for systems operating at 50 recovery with a feed water SDI 3 R4X40...

Page 18: ...0 68 0 86 19 66 2 0 84 18 64 4 0 81 17 62 6 0 79 16 60 8 0 77 15 59 0 74 14 57 2 0 72 13 55 4 0 70 12 53 6 0 68 11 51 8 0 66 10 50 0 64 9 48 2 0 62 8 46 4 0 61 7 44 6 0 59 6 42 8 0 57 5 41 0 55 Multip...

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