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IMPORTANT 

 
 
Please read the entire manual before proceeding with the installation and startup: 
 

 

Do not use where the water is microbiologically unsafe. 

 

 

Always turn off the unit, shut off the feed water, and disconnect the electrical power when 
working on the unit. 

 

 

Never allow the pump to run dry. 

 

 

Never start the pump with the reject valve closed.  
 

 

Never allow the unit to freeze or operate with a feed water temperature above 100

F. 

 
 

NOTES 

 

Changes in operating variables are beyond the control of the system manufacture.  The end user 
is responsible for the safe operation of this equipment.  The suitability of the product water for 
any specific application is the responsibility of the end user. 
 
Successful long-term performance of an RO system depends on proper operation and 
maintenance of the system.  This includes the initial system startup and operational startups and 
shutdowns.  Prevention of fouling or scaling of the membranes is not only a matter of system 
design, but also a matter of proper operation.  Record keeping and data normalization are 
required in order to know the actual system performance and to enable corrective measures when 
necessary.  Complete and accurate records are also required in case of a system performance 
warranty claim. 
 
Changes in the operating parameters of an RO system can be caused by changes in the feed 
water or can be a sign of trouble.  Maintaining an operation and maintenance log is crucial in 
diagnosing and preventing system problems.  For your reference, a typical log sheet is included 
in this manual. 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for R4X40

Page 1: ...REVERSE OSMOSIS INSTALLATION AND OPERATION MANUAL Model R4X40...

Page 2: ......

Page 3: ...ty of the end user Successful long term performance of an RO system depends on proper operation and maintenance of the system This includes the initial system startup and operational startups and shut...

Page 4: ...nt II Controls Indicators and Components III Operation A Installation B Plumbing Connections C Electrical D Startup E Control Function F Operation and Maintenance Log G Troubleshooting IV Replacement...

Page 5: ...0 ppm TDS and pH 7 Individual membrane productivity may vary 15 May be operated on other feed waters with reduced capacity Percent Rejection is based on membrane manufactures specifications overall sy...

Page 6: ...suspended solids sediment from the feed water Backwashing the media removes the trapped particles Backwash can be initiated by time or differential pressure Water Softener Used to remove calcium and m...

Page 7: ...solubility Additionally the solubility is highly pH and temperature dependent Silica fouling can be prevented with chemical injection and or reduction in recovery II CONTROLS INDICATORS and COMPONENT...

Page 8: ...Figure 1...

Page 9: ...Figure 2 Controller Connections...

Page 10: ...he product water line should never be restricted Membrane and or system damage may occur if the product line is blocked 3 Connect the reject water outlet to a drain The reject outlet is located behind...

Page 11: ...rating data using the log sheet E CONTROL FUNCTION 1 When the on off switch is in the on position the inlet valve opens and the pump runs There is a five second delay between the opening of the inlet...

Page 12: ...ater TDS The meter will automatically turn it self off after a few seconds The quality meter is powered by two AAA batteries To replace the batteries lift the meter out of the bracket and remove the b...

Page 13: ...ED WATER TEMP FEED WATER HARDNESS FEED WATER CHLORINE LEVEL PRE FILTER INLET PRESSURE PRE FILTER OUTLET PRESSURE REMARKS Note Change the prefilter when the differential pressure increases by 5 10 psi...

Page 14: ...and reject Slime in pipes and vessels Shock dosage of sodium bisulfite Continuous feed of low conc bisulfite at reduced pH Peracetic acid sterilization Clean with alkaline anionic surfactant Chlorine...

Page 15: ...Low feed water temperature Adjust reject valve or replace pump Increase membrane feed pressure or heat the feed water IV REPLACEMENT PARTS LIST A list of common replacement parts is provided below Co...

Page 16: ...e the end caps The new membranes should be installed in the same orientation as the old membranes Note It is very important that the brine seal does not flip up or roll when installing the membrane br...

Page 17: ...perating at 50 recovery with a feed water SDI 1 R4X40 1 R4X40 2 R4X40 3 Product GPM 1 5 3 0 4 5 Reject GPM 1 5 3 0 4 5 Nominal flows for systems operating at 50 recovery with a feed water SDI 3 R4X40...

Page 18: ...0 68 0 86 19 66 2 0 84 18 64 4 0 81 17 62 6 0 79 16 60 8 0 77 15 59 0 74 14 57 2 0 72 13 55 4 0 70 12 53 6 0 68 11 51 8 0 66 10 50 0 64 9 48 2 0 62 8 46 4 0 61 7 44 6 0 59 6 42 8 0 57 5 41 0 55 Multip...

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