Watts Powers IntelliStation User Manual Download

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User Guide & Instruction Manual

Intelli

Station

Digital Water Mixing
and Recirculation System

Read this Manual BEFORE using this equipment.
Failure to read and follow all safety and use information can result

in death, serious personal injury, property damage, or damage to the

equipment. Visit PowersControls.com with any questions.
Keep this Manual for future reference.

WARNING

Summary of Contents for Powers IntelliStation

Page 1: ...ystem Read this Manual BEFORE using this equipment Failure to read and follow all safety and use information can result in death serious personal injury property damage or damage to the equipment Visi...

Page 2: ......

Page 3: ...RODUCT OR ANY ASSOCIATED PRODUCTS COST OF REPAIR COST OF ANY SUBSTITUTE PRODUCTS OR SERVICES DELAY DAMAGES LABOR CHARGES FINES PENALTIES ECONOMIC OR NON ECONOMIC LOSSES ARISING DIRECTLY OR INDIRECTLY...

Page 4: ...UTER NETWORK OR SYSTEM POWERS HAS NO RESPONSIBILITY OR LIABILITY ARISING FROM THE UNAUTHORIZED USE OF THE INTELLISTATION THE CONNECTION TO OR INTEGRATION WITH A USER S OR ANY OTHER COMPUTER NETWORK OR...

Page 5: ...rmation 3 Radio Frequency Warnings Hazards 3 Intellistation Description Specifications 4 Description of Controls Functions 9 Set up and Programming 20 Sanitization 31 Powers Intellistation BAS Integra...

Page 6: ...ell as any requirements of local state and federal law Failure to do so could result in death serious personal injury property damage or damage to the equipment This Manual should be considered a perm...

Page 7: ...and follow all safety and other information Learn how to properly and safely use the equipment BEFORE installing set up using or servicing Keep the Manual available for easy access and future referen...

Page 8: ...teria as part of a user directed and controlled thermal eradication protocol The IntelliStation Control Module supports building automation systems BAS communication with BACnet IP BACnet MSTP and Mod...

Page 9: ...0 3 25 82 6 2 48 63 0 19 93 506 2 33 28 845 3 8 23 209 0 11 80 299 8 8 13 206 4 5 12 130 0 LFIS200 IS SHEET LINE ART LFIS150 LFIS200 Dimensions are shown 1 2 Dimensions in parentheses are in mm P1 T1...

Page 10: ...e 120 180 F 49 82 C Cold Water Inlet Temperature Range 39 80 F 4 27 C Minimum Flow 0 5 gpm 1 89 lpm Outlet Water Temperature Adjustment Range 80 180 F 27 82 C Listing Compliance ASSE1017 cUPC NSF CSA...

Page 11: ...ce freezing temperature direct sunlight or excessive heat Keep work area clean well lighted free of clutter and distractions and accessible only by authorized personnel and workers IntelliStation Cont...

Page 12: ...P4 P3 T2 T3 P1 P2 25 23 24 22 Com Com Com Com 21 39 40 Cs T4 18 19 Gnd RS 485 20 16 17 Alert Relay L G N Recirculation Pump 115 V ac Power Supply 43 44 45 46 N N L Power Pmp Recirc Return Flow Sensor...

Page 13: ...system and to configure the controls The following sections describe and explain the user interface to assist in navigating and configuring the control After power up the Attention screen shown below...

Page 14: ...Flow Flow rate measured at the mixed outlet F1 gpm or m3 h or lpm Recirc Flow Flow rate measured on the recirculation return piping F2 gpm or m3 h or lpm Valve Position Control Voltage supplied to th...

Page 15: ...unction icons Unlock Setup Monitor Sanitize Home and Toolbox as shown below On the Programming Menu the and icons are the only active icons until the control is unlocked See Unlock the System in the S...

Page 16: ...passcode The icon will take you back to the Programming Menu The icon will show additional information if available After entering the correct passcode the Setup Monitor Sanitize and Toolbox functions...

Page 17: ...dead head protection ON Pump is always on OFF Pump is always off Pump Head 0 0 to 50 0 psi 8 5 psi If the head measured across the pump is greater than this value the pump will turn remain off since i...

Page 18: ...tons on screen are OK DEL TAB Subnet Mask 0 0 0 1 to 255 255 255 255 255 255 255 0 IP Configuration Manual Use keypad entry 0 thru 9 key in Subnet IP Address Buttons on screen are OK DEL TAB Gateway A...

Page 19: ...e by periodic automatic renewal requests Register Foreign Dev OFF Use keypad entry 0 thru 9 key in BBMD TIME Buttons on screen are OK DEL BBMD IP 0 0 0 1 to 255 255 255 255 127 127 127 127 BAS Type BA...

Page 20: ...Inlet Low 22 to 266 F Always The lowest measured hot inlet temperature since last cleared Pressure High 0 65535 psi Always psi or kPa The highest measured DHW outlet pressure since last cleared Resol...

Page 21: ...y the owner or manager of the water distribution system The owner or manager of the water distribution sys tem has sole responsibility to protect end users facility employees or contractors personnel...

Page 22: ...0 F 140 F After PIN correctly entered The sanitization target temperature Time 0 to 600 mins 60 mins After PIN correctly entered Countdown starts once DHW is up to the Sanitization Temperature Sanitiz...

Page 23: ...its F C F Always Units used for temperature display Flow Units gpm m h lpm gpm Optional F1 or F2 Flow Sensors present Units used for Flow Rate display Energy Units TH GJ MBtu kWh MBtu Optional F1 and...

Page 24: ...will show a 60 second countdown timer and read NOTICE The control will begin mixing operations automatically after 60 seconds During the 60 seconds the user may adjust setting and configure the contr...

Page 25: ...select and set your own passcode on the Home Screen touch the icon in the lower left corner as shown below 2 You will be directed to the Programming Menu which appears as shown below 3 On the Program...

Page 26: ...and touch the icon again to finalize the passcode change If you make a mistake when re entering your new passcode and it does not match your first entry the icon will be deactivated If this happens pr...

Page 27: ...cceptance screen 3 You must touch the icon to proceed to the Programming Menu and to use system functions Touching the icon means you will not be able to change system settings and you accept all defa...

Page 28: ...r or manager of the water distribution system is solely respon sible for determining the safe and appropriate temperatures to protect people using contacting or exposed to water or any parts of the wa...

Page 29: ...25 Set up and Programming Touch the icon which will direct you to the Setup Menu which will appear as LOCK SETUP MONITOR SANITIZE HOME TOOLBOX Programming System Network BAS Setup Back...

Page 30: ...outlet water temperature or electing default tempera ture point of use mixing valves and or temperature limiting devices MUST be installed at all fixtures faucets sinks tubs showers etc BAS Setpoint M...

Page 31: ...appropriate and desired outlet water temperature for your users application and facility by using the slider icon or by touching the right or left arrows until the selected temperature is displayed B...

Page 32: ...t Point select ed and set make sure the Mixed Outlet Temperature is within desired operating range Home Screen The owner or manager of the water distribution system is solely responsible for determini...

Page 33: ...icon on the Programming Menu and follow the instructions under Accessing other settings on the System Setup Menu below 3 If you are done with programming and settings at this time touch the icon on t...

Page 34: ...10 F above setpoint Pump Operation Pump setting AUTO is temperature and pressure based pump control ON pump is always ON OFF pump is always OFF Pump Head If pressure across the pump is greater than i...

Page 35: ...ature set point Always read and follow the User Guide Instruction Manual DANGER The Sanitization function produces high water temperatures and is intended ONLY for use as part of a user directed contr...

Page 36: ...32 Sanitization 1 On the Programming Menu Touch the icon which will direct you to the responsibility and liability acceptance page LOCK SETUP MONITOR SANITIZE HOME TOOLBOX Programming...

Page 37: ...icon you will be directed to the Sanitization menu screen 4 Using the slide bar or directional arrows select the desired outlet water temperature Mode OFF Temperature 160 F Time 30 min Back Up Down S...

Page 38: ...E starting the Sanitization function make sure you are in full compliance with a safely and properly designed thermal eradication protocol protecting end users facility employees or contractors person...

Page 39: ...the Sanitization menu and touch During first 60 seconds upon power up mode setting does not appear 8 Once in the MODE menu toggle to the ON radio button and then select OK Sanitization Mode OFF ON Mod...

Page 40: ...e Mixed Outlet Temperature 9 After Sanitization Mode has completed user selected run time has elapsed the IntelliStation will go into a Cool Down Mode to return to the Mixed Outlet temperature prior t...

Page 41: ...ed BAS See IntelliStation User Guide Instruction Manual for additional information 1 Configure the control to communicate using the User Interface BAS Menu information within this manual and or the BA...

Page 42: ...With the control module open the BACnet Modbus and Alert Relay connections are visible on the bot tom side of the main control board as shown below 3 The control module has a plug installed in an unus...

Page 43: ...ot to exceed 150 ft 45 7m for CAT 5E or 300 ft 91 4 m for CAT 6 Check continuity across each wire 5 If connecting to a BACnet MSTP system run the A B Gnd terminals from the nearest BAS system componen...

Page 44: ...listation Control Module Menu From the home screen depress the icon to access the Programming menu From within the Programming menu shown below only the and icons are active until the control is in th...

Page 45: ...ring 1017 and selecting the icon If the wrong code was entered select to try again Note the icon will only work if the correct code is entered Once unlocked the control automatically redirects to the...

Page 46: ...utomation menu Note depending on the BAS Type selected various user configurable items will now appear within the Building Automation menu A table of the user definable items is shown on the next page...

Page 47: ...al requests Register Foreign Dev OFF Use keypad entry 0 thru 9 key in BBMD TIME Buttons on screen are OK DEL BBMD IP 0 0 0 1 to 255 255 255 255 127 127 127 127 BAS Type BACnet Use keypad entry 0 thru...

Page 48: ...is selected Press to save this setting and return to the Building Automation menu shown below with Register Foreign Dev set to ON Note the additional setting available with the Register Foreign Dev s...

Page 49: ...ditional information on configuring the BACnet settings see the BACnet Specifications of this document The settings available with the BAS Type are shown below Each of the settings can be adjusted by...

Page 50: ...to save the setting and return to the Building To toggle from RTU to ASCII press on the icon next to the ASCII setting to change the icon to indicating that this state is what is selected Press to sa...

Page 51: ...ervised protocol that has been safely and properly designed It is recommended to install IntelliStation as part of a ASSE 1070 compliant water distribution system including point of use mixing valves...

Page 52: ...mperature R F 50 to 180 4 AI DHW Pressure The mixed outlet pressure R psi 0 to 200 5 AI DHW Recirc Pressure Recirculation Pump Inlet Pressure R psi 0 to 200 6 AI Hot Pressure Hot supply inlet pressure...

Page 53: ...um Cable Length Without terminating resistors 115 000 baud 177 m 580 ft 57 600 baud 353 m 1 158 ft 19 200 baud 1 000 m 3 280 ft 9 600 baud 1 000 m 3 280 ft 2 400 baud 1 000 m 3 280 ft With 2 x 120 Ohm...

Page 54: ...ax R F Input U16 50 to 180 F 2 DHW Temp R F Input U16 50 to 220 F 3 DHW Recirc Temp R F Input U16 50 to 220 F 4 Hot Temp R F Input U16 50 to 220 F 5 Cold Temp R F Input U16 50 to 220 F 6 DHW Pressure...

Page 55: ...4 Faulty Recirc Return T2 sensor 5 Faulty Cold Supply T3 sensor 6 Faulty Hot Supply T4 sensor 7 Faulty Mixed Outlet Pressure P1 sensor 8 Faulty Recirc Return Pressure P2 sensor 9 Faulty Cold Supply P...

Page 56: ...operation output and risks should perform this action Personnel performing Balancing Routine and the owner or manager of the water distribution system MUST take appropriate safeguards to protect peop...

Page 57: ...hot inlet isolation valve 4 the cold inlet isolation valve 5 and the hose connection valve 6 are in the fully open position 1 2 3 P1 T1 T4 T2 P2 T3 P4 P3 FT1 4 5 6 Control Unit Mixed Outlet Temp Pres...

Page 58: ...screen check the Mixed Outlet Setpoint and the Hot Supply Temp using the icon to cycle through the fields The Hot Supply Temp needs to be above the set point or the panel will not be able to reach the...

Page 59: ...hot water from reaching the panel and there is sufficient flow through the panel reset the control by press ing the icon to access the Programming menu Unlock the control see Unlock the System of this...

Page 60: ...t at 800 669 5430 or info PowersControls com NOTICE Always use proper precautions when accessing circuit breaker box Press the and then and the control will reset and begin a start up sequence 5 Reset...

Page 61: ...Screen check the Cold Supply Temp using the icon see below to cycle through the various fields Ensure that it is lower than the set point temperature and that the cold supply line has no obstructions...

Page 62: ...per precautions when accessing circuit breaker box 6 On the Toolbox menu use the icon to highlight Reset as shown above then press This will access the Reset menu shown below 7 Press the and then and...

Page 63: ...performed by certified and qualified electrician DANGER 3 Disconnect all power and fully de energize IntelliStation BEFORE opening the control module Open the Control Module and locate the non functio...

Page 64: ...this Manual for more detail 6 If problem persists after conducting the above outlined problem solving procedure contact Powers for replacement sensor s Always use proper precautions when accessing ci...

Page 65: ...menu The System Monitor Screen is shown below The How to Clear information presented below is also available from within the control user interface by pressing the key from within the System Monitor...

Page 66: ...sure that T3 sensor wiring is correct Continues operation 7 Faulty Hot Supply T4 sensor Ensure that T4 sensor wiring is correct Continues operation 8 Faulty Mixed Outlet Pressure P1 sensor Ensure that...

Page 67: ...ter conditions and or unauthor ized adjustments or repair could render the product ineffective for the service intended Regular checking and cleaning of the product s internal and external components...

Page 68: ...telliStation MUST be performed by certified and qualified electrician DANGER Tools Required 10mm and 3 8 sockets elbow and torque wrench Not required if replacing both valve and actuator 3 8 wrench No...

Page 69: ...detector to confirm that the unit is NOT energized 1 Grey 2 N A 3 Pink 4 Red 5 Black Control Unit interior 3 Locate the Actuator Cable Remove the Actuator Cable from the control box and stand support...

Page 70: ...either the shifting spanner or the gas grip loosen the three unions holding the valve in place see on next page Armature Clamping Nut Support Plate Bolts Actuator BEFORE attempting to open Control Mod...

Page 71: ...d transfer them to the replacement valve for reinstallation 6 To reinstall the valve simply reverse the above outlined procedure If installing Valve and Actuator V A combination proceed to Step 8 of a...

Page 72: ...Marked Correct in the picture below Correct Incorrect Incorrect Actuator 3 The valve must be positioned such that it is fully opened to the branch cold supply The Correct and Incorrect positions are s...

Page 73: ...een aligned correctly the actuator can be reinstalled onto the valve by sliding actuator over the valve stem until the actuator sits tight against the actuator support plate with the actuator position...

Page 74: ...port plate and the actuator This play will allow the actuator to find the proper position when the armature clamping nut is tightened down Armature Clamping Nut Support Plate Bolts NOTICE 6 Tighten do...

Page 75: ...terminal blocks as follows 1 0 10 Act Grey 2 Com N A 3 Mtr FB Pink 4 R Red 5 C Black The Com terminal of the control is not wired orange actuator wire is not used by this control 11 Utilize cable ties...

Page 76: ...IntelliStation 1902 EDP 2915182 2019 Powers USA Tel 800 669 5430 Fax 847 229 0526 PowersControls com Canada Tel 905 332 4090 Fax 905 332 7068 PowersControls ca Latin America 52 81 1001 8600 PowersCont...

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