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Watson-Marlow 323Dz User Manual

21.11 501RL and 501RL2
pumphead spares

Spare

Description

053.0001.L00

501RL complete pumphead

053.0001.L20

501RL2 complete pumphead

SG001
SG002

Springs for 501RL (blue)
Springs for 501RL2 (red)

MN0012T

Follower roller

MN0011T

Main roller

MNA0143A

501RL rotor assembly

CL0656T

Collet

FN4502

Lock

1200

Lockable guard

MN0266M

Hinge

FN2341

Hinge screw

MNA0114A

Tube clamp assembly

FN2332

Screw

XX0095

Teflon lubricant

Summary of Contents for 323Dz

Page 1: ...n 26 15 4 Dose 28 15 4 1 Dose volume 30 15 4 2 Dose interval 30 15 4 3 Number of doses 31 15 4 4 Pump speed 31 15 4 5 Pump direction 32 15 4 6 Start ramp 32 15 4 7 End ramp 33 15 4 8 Drip 33 15 4 9 Pr...

Page 2: ...t into service until the relevant machin ery has been declared in conformity with the Machinery Directive 2006 42 EC Responsible person Christopher Gadsden Managing Director Watson Marlow Lim ited Fal...

Page 3: ...specific exceptions to the above warranty are Conditions Products must be returned by pre arrangement carriage paid to Watson Mar low or a Watson Marlow approved service centre All repairs or modifica...

Page 4: ...supplied as Dedicated 323Dz pump drive unit fitted with one or more 313 or 314 pump heads or a 501RL pumphead see 8 Pump specifications The designated mains power lead for your pump PC readable CDROM...

Page 5: ...on Marlow or its distributor A certificate included at the rear of these operating instructions or signed statement must be attached to the outside of the shipping carton This certificate is required...

Page 6: ...leaves the track the second continues to advance expelling the packet of fluid through the pump s discharge port At the same time a new partial vacuum is created behind the second roller into which mo...

Page 7: ...rms of the EU Waste Electrical and Electronic Equipment WEEE Di rective There is a user replaceable type T1 0AH 250V fuse in the fuse drawer of the IEC mains connector at the back of the pump which al...

Page 8: ...r its intended purpose The pump must be accessible at all times to facilitate operation and maintenance Access points must not be ob structed or blocked The pump s mains plug is the disconnecting devi...

Page 9: ...a contact closure or logic input signal Dispensing The pump dispenses measured volumes of fluid as single doses batches or as a timed sequence of doses Ramp and drip control High speed model 323Dz wit...

Page 10: ...01RL2 pumphead or a 313D A or a 314D A pumphead which includes an adaptor plate or a short nosed gear box which offers 2 400 rpm and can be fitted with a 313 or 314 pumphead See 21 Pumpheads for furth...

Page 11: ...ater projected from a nozzle against the equipment enclosure from any direction There must be no harmful effect water jet 12 Indoor use to provide a degree of protection against dust falling dirt and...

Page 12: ...o NEMA 2 Suitable for indoor use Pro tected against dripping water and falling dirt May be wiped with a damp cloth but should not be immersed Operating temperature range 4C to 40C 40F to 104F Storage...

Page 13: ...A2 Class A called by BS EN 61000 6 4 Electrostatic discharge BS EN 61000 4 2 Radiated RF immunity BS EN 61000 4 3 A1 and A2 called by BS EN 61000 6 2 Fast transient burst BS EN 61000 4 4 A1 and A2 Lev...

Page 14: ...Watson Marlow 323Dz User Manual 14 8 2 Dimensions Drive only 313 501RL 323Dz 4 5kg 9lb 15oz 4 8kg 10lb 9oz 5 5kg 12lb 2oz Unit weights...

Page 15: ...g and self sealing against backflow No valves are required in inlet or discharge lines Valves in the process flow must be opened before the pump operates Users are advised to fit a pressure relief dev...

Page 16: ...ng Do ensure that on longer tube runs at least 1m of smooth bore flexible tubing is con nected to the inlet and discharge port of the pumphead to help to minimize impulse losses and pulsation in the p...

Page 17: ...oise The voltage selector is mounted in the switchplate at the rear of the pump Set the voltage selector to 115V for 100 120V 50 60Hz supplies or 230V for 200 240V 50 60Hz supplies Al ways check the v...

Page 18: ...the mains IEC inlet socket Switch on the power supply at the rear of the pump The pump runs a power on test to confirm proper functioning of the memory and hardware If a fault is found an error messag...

Page 19: ...he Watson Marlow start up screen for four seconds followed by the pump model identity screen for four seconds examples are shown here and then the main menu Note If any key is pressed during the displ...

Page 20: ...stopped or running if the pump was previously running The default setting is auto restart off Without auto restart the pump displays the main menu and waits for a control mode to be selected To instal...

Page 21: ...old the START key to operate the pump at full speed and prime the pump DIRECTION During Dose setup the DIRECTION key reverses the direction of pump rotation instantly RETURN The RETURN key functions i...

Page 22: ...t Use the UP and DOWN keys to select Backlight Press RETURN Use the UP and DOWN keys to select backlight On or Off Press RETURN Alternatively When not in the Setup menu hold down the STOP and UP keys...

Page 23: ...select English Fran ais Deutsch or Es pa ol Press RETURN The pump displays the setup menu in your chosen language It is assumed for the rest of this manual that your choice was English 15 1 5 Menu 15...

Page 24: ...ction The pump returns to this speed and direction when the START key is pressed again UP increases the speed shown on the display in minimum steps of 1 rpm un less the speed displayed is already the...

Page 25: ...et speed We recommend that the speed is reduced to a minimum before starting the pump Press the DIRECTION key to reverse the direction of rotation The direction is shown by the rotation symbol The dir...

Page 26: ...nt flow rate in ml per minute Example figures are shown here If the pumphead and tube information is correct select Accept and press RE TURN The pump briefly displays a summary of the current speed an...

Page 27: ...minutes You may stop the calibration dose at any time with the STOP key but allow the pump to run as long as possible to obtain the most accurate calibration A minimum of 15 seconds is recom mended M...

Page 28: ...t Dose from the main menu Press RE TURN The pump displays the dose size dosing interval and the number of doses and waits for the START key to be pressed When the START key is pressed the pump offers...

Page 29: ...parameter of the eight is highlighted you may accept or change its value If it is correct do nothing UP and DOWN will highlight the next parameter If you wish to change it press RETURN Use the UP and...

Page 30: ...ller than the two revolution minimum the pump displays a warning and does not allow you to proceed If you wish to proceed with the dose size you must perform a new pump cali bration using a smaller tu...

Page 31: ...each dose and the display during dosing increments with each dose If the number of doses is set to greater than 1 the display decrements with each dose until it reads zero and the batch is complete 1...

Page 32: ...Press the DIRECTION key at any point in the menu sequence 15 4 6 Start ramp Use the UP and DOWN keys to highlight the start ramp line of the display the third line second screen The display shows the...

Page 33: ...parameters use the UP and DOWN keys to highlight each as required 15 4 8 Drip The pump can be set to reverse briefly at the end of each dose to prevent drips Use the UP and DOWN keys to highlight the...

Page 34: ...ess STOP twice and use the UP and DOWN keys to move back up through the list of pa rameters 15 4 10 Single dose dispensing When START is pressed the pump performs a dosing batch according to the pa ra...

Page 35: ...doses by repeated presses on the START key The display decrements as each dose is dispensed showing the number of doses still to be dispensed When the batch is complete the pump displays a screen sum...

Page 36: ...rn to the main menu Use the UP and DOWN keys to make a selection Press RETURN to confirm Unpause If you choose Unpause the pump finishes dispensing the current dose and completes the batch Restart If...

Page 37: ...just the volume displayed to match the measured quantity of fluid Press RETURN to leave the recalibration sequence If the volume adjustment needed is greater than 25 it is likely that the original cal...

Page 38: ...ck that any valves in the lines are open Check that the correct wall thickness tube is being used Check direction of rotation Check that the rotor is not slipping on the drive shaft If trouble persist...

Page 39: ...support 16 Over voltage Stop pump immediately Check mains voltage se lector switch Check supply Power OFF ON may reset Or seek support 17 Under voltage Stop pump immediately Check mains voltage se le...

Page 40: ...e hydrocarbons and a large number of oils and greases It is suitable for wipe down but not for long term contact with alcohols The case may be damaged by contact with strong acids or strong solvents T...

Page 41: ...9 Drive spares Spare Description 1 MN2094T Interface card cover 2 FB0009 Foot 3 FS0003 Fuse 20 Accessories 520AF Footswitch 059 3002 000 520AH Handswitch 059 3022 000 505AS Filling stand 059 5001 000...

Page 42: ...is designed to provide higher flow rates The 314D pumphead has four rollers to provide greater pumping precision with less pulsation in the flow Both designs are available for 1 6mm and 2 4mm wall tub...

Page 43: ...phead clockwise until it locks into an upright position Removal Push the locking lever back and turn the pumphead anti clockwise until it is free from the mounting plate Tube loading Switch off the pu...

Page 44: ...ettle naturally across the rollers Re clamp the tube Re start the pump This will correct the normal stretching that occurs with new Marprene tube The correct tension is essential for good tube life 21...

Page 45: ...m wall ml min bore mm 0 5 0 8 1 6 3 2 4 8 6 4 8 0 in 1 50 1 32 1 16 1 8 3 16 1 14 5 16 112 13 14 16 25 17 18 2 400 rpm 0 06 12 0 12 24 0 50 100 1 7 340 3 8 760 6 0 1200 8 0 1600 Note 314D pumpheads sh...

Page 46: ...in 1 50 1 32 1 16 1 8 3 16 1 14 5 16 112 13 14 16 25 17 18 0 2 bar 6 6 4 2 2 1 1 313D 314D STA PURE CHEM SURE to 400 rpm bore mm 1 6 3 2 4 8 6 4 8 0 in 1 16 1 8 3 16 1 14 5 16 14 16 25 17 18 0 2 bar 1...

Page 47: ...2 1 8 16 950 0032 016 970 0032 016 920 0032 016 960 A032 016 4 8 3 16 25 950 0048 016 970 0048 016 920 0048 016 960 A048 016 6 4 1 4 17 950 0064 016 970 0064 016 920 0064 016 960 A064 016 8 0 5 16 18...

Page 48: ...orque of 3Nm The track and rotor may be removed from the pump for cleaning or to reposition the track on the pump There is a drive pin inside the rotor collet to engage with the end of the drive shaft...

Page 49: ...normal stretching that oc curs with new Marprene tube The correct tension is essential for good tube life 21 10 501RL and 501RL2 rotor settings The 501RL and 501RL2 pumpheads are factory set to give o...

Page 50: ...1 L20 501RL2 complete pumphead 1 SG001 SG002 Springs for 501RL blue Springs for 501RL2 red 2 MN0012T Follower roller 3 MN0011T Main roller 4 MNA0143A 501RL rotor assembly 5 CL0656T Collet 6 FN4502 Loc...

Page 51: ...016 016 913 A016 016 3 2 1 8 16 902 0032 016 903 0032 016 965 0032 016 913 A032 016 4 8 3 16 25 902 0048 016 903 0048 016 965 0048 016 913 A048 016 6 4 1 4 17 902 0064 016 903 0064 016 965 0064 016 91...

Page 52: ...of 3M Sta Pure and Chem Sure are trademarks of W L Gore and Associates 23 Warning not to use pumps in patient connected applications Warning These products are not designed for use in and should not...

Page 53: ...amination certificate for each product You are responsible for cleaning and decontaminating the product s before return Your name Company Address Postcode zip Country Telephone Fax Product type Serial...

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