Waterway Power Defender 140 Installation And Operation Manual Download

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Installation and Operation Manual

Model: Power Defender 140 for Waterway

Programmable Pool Pump Motor/Control

This product does

NOT

provide a Safety

Vacuum Release System (SVRS).

Save this instruction manual for future reference.

Part #: M018316850000, Rev B

Rev Date: February 21, 2020

Summary of Contents for Power Defender 140

Page 1: ...l Power Defender 140 for Waterway Programmable Pool Pump Motor Control This product does NOT provide a Safety Vacuum Release System SVRS Save this instruction manual for future reference Part M0183168...

Page 2: ...9 Motor Protections 11 Low Temperature Monitor 11 Motor Stalled 11 Open Output Phase 11 Output Over Current 11 Output Over Power 11 Power Module Temperature 11 Under Voltage 11 Hardware Protection 12...

Page 3: ...rotect personnel from possible injury Personnel should be instructed for handling each of the following Only apply nameplate voltage 115 or 230 with the Voltage Selection Switch in the correct positio...

Page 4: ...to the motor terminal block Care must be taken to assure connections are made to the proper terminals and adequate electrical clearances are maintained The control unit on the motor contains hazardous...

Page 5: ...ariable speed Voltage Hertz Single phase 115 and 230 Vac 50 or 60 Hz Speed Range 600 3450 RPM Efficiency 80 at 3450 RPM Enclosure Finned Aluminum enclosure providing a Water Ingress Protection level o...

Page 6: ...n d e r 1 4 0 f o r W a t e r w a y P o o l P u m p M o t o r I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l 4 Dimensions Square Flange All dimensions are for reference only Side View Fa...

Page 7: ...d e r 1 4 0 f o r W a t e r w a y P o o l P u m p M o t o r I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l 5 Dimensions Thru Bolt with Base All dimensions are for reference only Side View...

Page 8: ...tions up to 10 percent of the nominal value Line Input 1 Minimum Operating Voltage Minimum Full Performance Voltage Maximum Operating Voltage 115 Vac 104 Vac 104 Vac 127 Vac 230 Vac 207 Vac 207 Vac 26...

Page 9: ...ed motor UL1081 approvable Standard for Safety Swimming Pool Pumps Filters and Chlorinators UL 1004 1 Standard for Rotating Electrical Machines General Requirements UL 1004 7 Standard for Electronical...

Page 10: ...control from the sun Provide ample cross ventilation Protect the motor control from lint etc which can clog the ventilation openings Protect against Dirt Keep the motor control and the surrounding ar...

Page 11: ...the motor contains hazardous voltage 1 Remove the four 4 slotted head hex washer screws securing the Wiring Compartment Cover Set the cover aside 2 Remove the three 3 slotted head hex washer screws s...

Page 12: ...ment 6 Insert the power cable and use a water tight connector to seal the conduit hole 1 2 NPT thread 7 Install the AC and Ground input wires as specified on the motor nameplate You must connect Line...

Page 13: ...he three phase lines between the motor and control is not connected well the output voltage in the control is not able to reach the motor The motor cycles through the shutdown restart sequence the num...

Page 14: ...Voltage input power Low Voltage control inputs The High Voltage Compartment has a separate cover The High Voltage Compartment is supplied with a threaded hole for 1 2 NPT conduit connection for use wi...

Page 15: ...Mode there is no response Likewise in Input Mode there is no response In Run Mode force an override using the pre assigned Speed 2 default RPM MENU ENTER When the UI is unlocked in Navigation Mode ent...

Page 16: ...o t o r I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l 14 Quick Start Guide The Power Defender 140 for Waterway Variable Speed Pool Pump Motor ships with a Quick Start Guide on the insid...

Page 17: ...ations In Run Mode or Standby Mode the three Speed buttons and Clean execute as follows Button Description Speed 1 Force an override speed of 1350 RPM 40 Speed 2 Force an override speed of 1725 RPM 50...

Page 18: ...tion The LCD screen displays the following message for two 2 seconds and then returns to normal operation Operational States The table below describes the operational states for the motor State Descri...

Page 19: ...Press Scroll Up or Scroll Down to cycle between Standard Settings and Custom Settings Press the MENU ENTER button a second time to enter the top level menu you selected Press the START PAUSE button to...

Page 20: ...p e r a t i o n M a n u a l 18 Custom Settings Configuration options under Custom Settings allow you to program the Start Time Duration and Speed of each Timer You can program up to seven The followin...

Page 21: ...the 24H or AM PM screen Press MENU ENTER again to enter Input Mode Press Scroll Up or Scroll Down to toggle the selection Press MENU ENTER to save the changes Press START PAUSE to exit the menu optio...

Page 22: ...for 30 minutes at 30 of the rated speed of the motor The pump then idles for 30 minutes If at the end of 30 minutes the temperature is still below the low temperature threshold the cycle repeats itse...

Page 23: ...he operation of the motor Note This option is not available unless the Remote Control setting above is Enabled The Node ID can be set to any number between 1 and 247 The default number is 240 Also a D...

Page 24: ...process is the same for each On the Timer Start screen press the MENU ENTER button to enter Input Mode Press Scroll Up to increase the hour or Scroll Down to decrease the hour Press MENU ENTER to cyc...

Page 25: ...pre programmed RPM assigned to the button for the remaining duration of the flow Note Pressing the START PAUSE button will pause the motor This action also cancels the override Pressing START PAUSE ag...

Page 26: ...rtment 3 Attach the cable to the RS485 Connector to the interface board The 3 position DIP Switch on the interface board can be used to identify a specific MODBUS ID A DIP Switch ID other than zero 0...

Page 27: ...s in accordance with the applicable codes and ordinances in your area and in accordance with the NEC All electrical connections should be made and maintained by a qualified or licensed electrician Alw...

Page 28: ...verify that the pump rotates freely Low voltage Verify that the motor voltage under load to the conduit box connection terminals matches the nameplate voltage requirements Breaker trip The interruptio...

Page 29: ...the fault has not corrected itself the motor will not restart The fault condition can be triggered by the motor the control or the pump system Press the Start Pause button to clear the fault from the...

Page 30: ...ifying the wire connections contact your pool professional or a qualified electrician for service E 8 MC EE Error Self Clearing No Retry Count 50 Retry Delay 12 Seconds User Reset Yes This fault indic...

Page 31: ...a qualified electrician for service E 16 Motor Stalled Self Clearing No Retry Count 50 Retry Delay 12 Seconds User Reset Yes This fault indicates that the rotor is locked When the software detects a l...

Page 32: ...osts Your electric bill is based on the number of Kilowatts used in a typical billing cycle Each Kilowatt is 1 000 watts To calculate how much energy your current pool motor is using and to calculate...

Page 33: ...Minutes Priming Speed 2850 RPM Temp Unit F Low Temp Monitor Disable Low Temp Monitor 37 F Remote Control Disable Node ID 240 Numeric Reset To Factory Custom Settings Value Units Timer 1 Start 8 00 AM...

Page 34: ...P o w e r D e f e n d e r 1 4 0 f o r W a t e r w a y P o o l P u m p M o t o r I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l 32...

Page 35: ...ctions or applicable codes If within thirty 30 days after Purchaser s discovery of any warranty defects within the above stated warranty period Purchaser notifies NMC or the dealer from whom the motor...

Page 36: ...rway Plastics All rights reserved Waterway is a trademark of Waterway Plastics For more information 2200 East Sturgis Road Oxnard California 93030 Phone 805 981 0262 FAX 805 981 9403 https waterwaypla...

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