Waterous Y Series, Overhaul Instructions

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All content in this instruction is property of the Waterous Company. Instructions subject to change without notice. All content in this instruction is property of the Waterous Company. Instructions subject to change without notice. All content in this instruction is property of the Waterous Company. Instructions subject to change without notice.
Overhaul Instructions
Y Series Transmission
Section
4307
Form No.
F-1031
Issue Date Rev. Date
10/86
1/9/18
Waterous Company 125 Hardman Avenue South, South St. Paul, Minnesota 55075 USA (651) 450-5000
Instructions subject to change without notice.
Table of Contents
Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Propeller Shaft Disconnect and Accessory Removal 1 . . . . . . . . .
Removal of Transmission from the Pump 1 . . . . . . . . . . . . . . . . . .
Disassembly of Transmission 2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly and Removal of the Driven Shaft from the Cap 4 . .
Disassembly of Coupling Shaft Assembly 4 . . . . . . . . . . . . . . . . . .
Disassembly of Drive Shaft Assembly 4 . . . . . . . . . . . . . . . . . . . . .
Miscellaneous 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guidelines for Installing Ball Bearings, Oil Seals and O-rings 5 .
Cap and Driven Shaft Assembly 5 . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Shaft Assembly 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupling Shaft Assembly 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Case Mid-Section Assembly 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cap and Driven Shaft Assembly 8 . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Chain 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Lower Section of Case to Mid-Section 10 . . . . . . . .
Shift Collar Travel Adjustment 10 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Coupling Shaft and Housing Assembly to Case 10
Reassembly of Miscellaneous Parts 11 . . . . . . . . . . . . . . . . . . . . . .
Reassembly of Accessories to Transmission 11 . . . . . . . . . . . . . .
Propeller Shaft Connnection 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication and Final Check 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly of Case to Pump 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C10 Transmission
Overhaul
Illustrations
1. Transmission Supports 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Transmisson Stand - Mid-Section & Cap 3 . . . . . . . . . . . . .
3. Transmission Drops 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Electric or Manual Shift Assembly 7 . . . . . . . . . . . . . . . . . . . .
5. Pneumatic Shift Assembly 7 . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Adjusting Screws - Retainers 7 . . . . . . . . . . . . . . . . . . . . . . . .
7. Installing the Chain 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Connecting Pin Set 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. Connecting Pin Orientation 9 . . . . . . . . . . . . . . . . . . . . . . . . . .
Y Series Overhaul Instructions