Waterous CR Overhaul Instructions Download Page 9

F-1031,  Section  4214 

Page 9 of 10 

 

Install Impeller and Intake Adapter

 

 

1. 

Install  the  impeller  key  and  impeller  on  the  shaft.  Install  the  impeller 
washer and  nut.  Note  that  the  raised rib on the  washer must face the 
impeller nut. Tighten  the nut finger tight. 

2. 

Rotate  the  impeller  to  assure  the  seal  spring  is  seated  in  the  spring 
holder  on  the  back  of  the  impeller.  If  the  seal  spring  is  not  properly 
seated,  rotating  the  im-  peller  will  cause  it  to  snap  into  the  spring 
holder. 

3. 

Finish tightening the impeller nut. Tighten until a slot in the nut is lined-
up with  the hole in the shaft. Install and secure the cotter pin. 

4. 

Grease and install the O-ring in the groove on the intake adapter. 

5. 

Position  the intake adapter in its original location on the volute body by 
aligning  the  witness  marks  made  during  disassembly.  Ensure  the 
intake adapter holes  and volute body tapped holes are aligned. 

6. 

Tap the intake adapter into position in the volute body bore.

 

 

7. 

Install the sixteen (16) screws and lockwashers. Tighten the screws until 
the flange  of the intake adapter contacts the volute body. 

8. 

Rotate the impeller shaft. There should be no contact between the impeller 
and wear  ring in the intake adapter. 

If there is no contact, tighten the screws evenly from side to side. 
Torque to 75 lb-ft. 

If there is contact, correct before 

proceeding: Check for the following 

causes of the contact: 

a).   Raised burr or nick on either the impeller hub or wear ring. 

b).   Wear ring was cocked when installed in intake adapter and is 

deformed sufficiently to contact the impeller. 

c).   If a new undersize wear ring was installed, the impeller hub 

was not re- worked to the correct size. 

Once the contact issue is resolved, tighten the screws evenly 
from side to  side. Torque to 75 lb-ft.

 

 

 

 

 

 

 

Summary of Contents for CR

Page 1: ...outh St Paul Minnesota 55075 USA 651 450 5000 www waterousco com General Overhaul Information 2 Disassembly Remove Intake End of Pump 3 Remove Pump from Bearing Housing or Transmission 4 Inspection an...

Page 2: ...lint free cloths to wipe off components Before reassembling a pump or its components be sure to clean them thoroughly Flush out these components and related parts with clean water Use a stiff brush t...

Page 3: ...the intake adapter off of the pump body volute Remove and discard the O ring Remove the cotter pin impeller locknut and washer from the end of the im peller shaft 1 Remove the impeller Tapping the imp...

Page 4: ...ck washers attaching the pump volute to the transmission 4 With a hoist lift the pump volute body off of the transmission If the body does not break free tap the body with a soft hammer while lifting...

Page 5: ...opposite side using a feeler gauge Do not bottom the wear ring against the bottom of the groove in the impeller Ball Bearings When cleaning bearings bearing manufacturers recommend placing them in a...

Page 6: ...e The journal may be polished with a fine emery cloth however any polishing that leaves a spiral pattern may lead to an oil leak If a groove has been worn in the sleeve it can be reused by turning it...

Page 7: ...the bore in the volute body If it cannot be seated by hand lightly tap into place with piece of wood being careful not to scratch or mar the lapped face d Wipe the lapped face of the stationary ring w...

Page 8: ...the tape can be removed once the bellows is installed 8 Install the impeller and intake adapter see next page for instructions b Apply a few drops of seal lubricant on the inside of the seal bellows...

Page 9: ...he witness marks made during disassembly Ensure the intake adapter holes and volute body tapped holes are aligned 6 Tap the intake adapter into position in the volute body bore 7 Install the sixteen 1...

Page 10: ...g pump Close all valves Be sure to evacuate all air from pump 4 Apply water pressure to pump for 15 minutes Do not exceed 350 psi 24 2 bar With a portable light check pump for leaks If leaks are disco...

Reviews: