Waterous CR Overhaul Instructions Download Page 6

F-1031,  Section  4214 

Page 6 of 10 

 

Inspection 

and Repair (Cont’d)

 

 

Impeller Shaft

 

Examine shaft for signs of severe scratches, grooves or corrosion, espe- 
cially under the oil seal or mechanical seals. If scratches are not severe, 
and are not under seals, they can be ignored. Check for cracks, pitting, 
twisted splines or damaged keyway. 

Scratches in the area of the bellows of the mechanical seal can possibly 
be removed by spinning the shaft in a lathe and polishing with a fine 
emery cloth. 

 

Installing Oil Seals

 

Before installing an oil seal in a housing, be sure that the seal, shaft and 
housing are clean. 

Apply force to the outer edge of the seal and press in evenly. 

Oil Seal Sleeve

 

Check for wear and scratches where the seal contacts the sleeve. The 
journal may be polished with a fine emery cloth, however; any polishing 
that leaves a spiral pattern may lead to an oil leak. If a groove has been 
worn in the sleeve, it can be reused by turning it end for end. If question- 

able, replace the sleeve or fit with a thin replacement sleeve. This re- 
placement sleeve allows use of the same size oil seal. This type of  repair 
sleeve is available through most sources of oil seals. 

Volute Body and Intake Adapter

 

Examine for cracks, severe corrosion or other damage. Almost all damage 
to these parts results from improper use or maintenance, or from freezing. 
Replace defective parts. 

Clean out drainage hole in volute body, located between the seat for the 
throttle bushing and oil seal. 

Throttle Bushing

 

Note:  The  bushing  serves  as  a  restriction  to  fluid  leakage  if  the  me- 
chanical seal fails.

 

Examine the bore in the bushing for wear due to contact with the shaft. 
The size of the bore is 2.760/2.762. 

Summary of Contents for CR

Page 1: ...outh St Paul Minnesota 55075 USA 651 450 5000 www waterousco com General Overhaul Information 2 Disassembly Remove Intake End of Pump 3 Remove Pump from Bearing Housing or Transmission 4 Inspection an...

Page 2: ...lint free cloths to wipe off components Before reassembling a pump or its components be sure to clean them thoroughly Flush out these components and related parts with clean water Use a stiff brush t...

Page 3: ...the intake adapter off of the pump body volute Remove and discard the O ring Remove the cotter pin impeller locknut and washer from the end of the im peller shaft 1 Remove the impeller Tapping the imp...

Page 4: ...ck washers attaching the pump volute to the transmission 4 With a hoist lift the pump volute body off of the transmission If the body does not break free tap the body with a soft hammer while lifting...

Page 5: ...opposite side using a feeler gauge Do not bottom the wear ring against the bottom of the groove in the impeller Ball Bearings When cleaning bearings bearing manufacturers recommend placing them in a...

Page 6: ...e The journal may be polished with a fine emery cloth however any polishing that leaves a spiral pattern may lead to an oil leak If a groove has been worn in the sleeve it can be reused by turning it...

Page 7: ...the bore in the volute body If it cannot be seated by hand lightly tap into place with piece of wood being careful not to scratch or mar the lapped face d Wipe the lapped face of the stationary ring w...

Page 8: ...the tape can be removed once the bellows is installed 8 Install the impeller and intake adapter see next page for instructions b Apply a few drops of seal lubricant on the inside of the seal bellows...

Page 9: ...he witness marks made during disassembly Ensure the intake adapter holes and volute body tapped holes are aligned 6 Tap the intake adapter into position in the volute body bore 7 Install the sixteen 1...

Page 10: ...g pump Close all valves Be sure to evacuate all air from pump 4 Apply water pressure to pump for 15 minutes Do not exceed 350 psi 24 2 bar With a portable light check pump for leaks If leaks are disco...

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