Waterous CR Overhaul Instructions Download Page 5

F-1031,  Section 4214 

Page 5 of 10 

 

 

Inspection and Repair

 

 

Impeller and Wear Rings

 

Check wear rings and impeller hubs for deep grooves or scratches. Spirol 
grooves or grooves parallel to the impeller shaft increase leakage. Inspect 
for excessive wear ring clearance. Diametric clearances in excess of .027 
inches may warrant wear ring replacement. Original factory clearance is 
.019 to .023 diametrically. The diametric clearance should be determined 
by averaging the results of four measurements taken at 90 degree incre- 
ments as follows: 

Clean and remove small burrs or other protrusions from the wear ring inner 
diameters and the impeller hub O.D. and I.D. Position each wear ring 

on the impeller hub on which it was used. Hold the wear ring firmly against 
one side of the hub and measure total clearance on the opposite side, 
using a feeler gauge. Do not bottom the wear ring against the bottom of 
the groove in the impeller. 

 

 

Ball Bearings

 

When cleaning bearings, bearing manufacturers recommend placing them 
in a basket and suspending the basket in a container of solvent, preferably 
overnight. Avoid rotating the bearings before solid particles are removed, 
to prevent damaging races and balls. 

After cleaning, spin them immediately in light oil and check each one as 
described below: 

5.  Examine bearing for rusted or pitted balls, races or cages. 

6.  Check cage and races for cracks or other damage. Examine balls and 

races for brinelling, abrasion and serious discoloration. If in doubt 
about condition of bearing, replace it. 

7.  Rotate bearing slowly, and check for roughness or excessive internal 

looseness. If a rough spot is found, it may be dirt caked on a race. 
Try cleaning it again. If  endplay is doubtful, compare it with a new 
bearing. If the bearings are not to be installed right away, wrap them 
in clean, oil proof paper. 

Summary of Contents for CR

Page 1: ...outh St Paul Minnesota 55075 USA 651 450 5000 www waterousco com General Overhaul Information 2 Disassembly Remove Intake End of Pump 3 Remove Pump from Bearing Housing or Transmission 4 Inspection an...

Page 2: ...lint free cloths to wipe off components Before reassembling a pump or its components be sure to clean them thoroughly Flush out these components and related parts with clean water Use a stiff brush t...

Page 3: ...the intake adapter off of the pump body volute Remove and discard the O ring Remove the cotter pin impeller locknut and washer from the end of the im peller shaft 1 Remove the impeller Tapping the imp...

Page 4: ...ck washers attaching the pump volute to the transmission 4 With a hoist lift the pump volute body off of the transmission If the body does not break free tap the body with a soft hammer while lifting...

Page 5: ...opposite side using a feeler gauge Do not bottom the wear ring against the bottom of the groove in the impeller Ball Bearings When cleaning bearings bearing manufacturers recommend placing them in a...

Page 6: ...e The journal may be polished with a fine emery cloth however any polishing that leaves a spiral pattern may lead to an oil leak If a groove has been worn in the sleeve it can be reused by turning it...

Page 7: ...the bore in the volute body If it cannot be seated by hand lightly tap into place with piece of wood being careful not to scratch or mar the lapped face d Wipe the lapped face of the stationary ring w...

Page 8: ...the tape can be removed once the bellows is installed 8 Install the impeller and intake adapter see next page for instructions b Apply a few drops of seal lubricant on the inside of the seal bellows...

Page 9: ...he witness marks made during disassembly Ensure the intake adapter holes and volute body tapped holes are aligned 6 Tap the intake adapter into position in the volute body bore 7 Install the sixteen 1...

Page 10: ...g pump Close all valves Be sure to evacuate all air from pump 4 Apply water pressure to pump for 15 minutes Do not exceed 350 psi 24 2 bar With a portable light check pump for leaks If leaks are disco...

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