Waterous CR Overhaul Instructions Download Page 3

F-1031,  Section 4214 

Page 3 of 10 

 

 
 

Disassembly - Remove Intake End of Pump

 

Intake Adapter, Impeller & Mechanical Seal Removal

 

 

NOTE: The wear ring in the intake adapter cannot be removed without being destroyed.  Inspect the wear rings and impeller per instructions on Page 5 to determine if 
replacement is required.

 

• 

Make a witness mark on the intake adapter and volute body to indicate their 
relationship to each other which will be referenced during reassembly. 

• 

Remove the sixteen (16) hex head screws attaching the intake adapter to the 
volute body. The screws may be threaded into the four (4) jacking screw 
holes in the adapter flange and tightened in a circular sequence to separate 
the intake adapter from the pump volute body. 

• 

Pull the intake adapter off of the pump body volute. Remove and discard the 
O-ring. 

• 

Remove the cotter pin, impeller locknut and washer from the end of the im- 
peller shaft. 

1. 

Remove the impeller. Tapping the impeller lightly with a soft hammer will help to 
break it loose from the shaft. If necessary, the seven (7) 3/8-16 UNC tapped holes 
through the impeller vanes may be used to attach a puller. If the seal spring retainer 
remains attached to the back of the impeller, remove and discard. 

2. 

Remove the impeller key from the shaft. 

3. 

Remove the mechanical seal spring. 

4. 

Remove the mechanical seal bellows. First apply a light coating of oil to the mechanical 
seal journal then grasp the seal bellows by hand and and try to remove with a combined 
pulling and twisting motion. If this method fails, proceed with the steps on the next page 
to remove the pump from the transmission. The seal bellows will be forced off the shaft 
during this step. 

 

 

Summary of Contents for CR

Page 1: ...outh St Paul Minnesota 55075 USA 651 450 5000 www waterousco com General Overhaul Information 2 Disassembly Remove Intake End of Pump 3 Remove Pump from Bearing Housing or Transmission 4 Inspection an...

Page 2: ...lint free cloths to wipe off components Before reassembling a pump or its components be sure to clean them thoroughly Flush out these components and related parts with clean water Use a stiff brush t...

Page 3: ...the intake adapter off of the pump body volute Remove and discard the O ring Remove the cotter pin impeller locknut and washer from the end of the im peller shaft 1 Remove the impeller Tapping the imp...

Page 4: ...ck washers attaching the pump volute to the transmission 4 With a hoist lift the pump volute body off of the transmission If the body does not break free tap the body with a soft hammer while lifting...

Page 5: ...opposite side using a feeler gauge Do not bottom the wear ring against the bottom of the groove in the impeller Ball Bearings When cleaning bearings bearing manufacturers recommend placing them in a...

Page 6: ...e The journal may be polished with a fine emery cloth however any polishing that leaves a spiral pattern may lead to an oil leak If a groove has been worn in the sleeve it can be reused by turning it...

Page 7: ...the bore in the volute body If it cannot be seated by hand lightly tap into place with piece of wood being careful not to scratch or mar the lapped face d Wipe the lapped face of the stationary ring w...

Page 8: ...the tape can be removed once the bellows is installed 8 Install the impeller and intake adapter see next page for instructions b Apply a few drops of seal lubricant on the inside of the seal bellows...

Page 9: ...he witness marks made during disassembly Ensure the intake adapter holes and volute body tapped holes are aligned 6 Tap the intake adapter into position in the volute body bore 7 Install the sixteen 1...

Page 10: ...g pump Close all valves Be sure to evacuate all air from pump 4 Apply water pressure to pump for 15 minutes Do not exceed 350 psi 24 2 bar With a portable light check pump for leaks If leaks are disco...

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