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INLET/OUTLET PLUMBING: Connect to a supply line downstream of outdoor spigots. Install an inlet shutoff valve
and plumb to the unit’s bypass valve inlet located at the right rear as you face the unit.  There are a variety of
installation fittings available. They are listed under Installation Fitting Assemblies. When assembling the installa-
tion fitting package (inlet and outlet), connect the fitting to the plumbing system first and then attach the nut, split
ring and o-ring. Heat from soldering or solvent cements may damage the nut, split ring or o-ring. Solder joints should
be cool and solvent cements should be set before installing the nut, split ring and o-ring. Avoid getting solder flux,
primer, and solvent cement on any part of the o-rings, split rings, bypass valve or control valve. If the building’s
electrical system is grounded to the plumbing, install a copper grounding strap from the inlet to the outlet pipe.
Plumbing must be done in accordance with all applicable local codes.

DRAIN LINE: First, be sure that the drain can handle the backwash rate of the system. Solder joints near the drain
must be done prior to connecting the drain line flow control fitting.  Leave at least 6" between the drain line flow
control fitting and solder joints. Failure to do this could cause interior damage to the flow control. Install a
˚" I.D. flexible plastic tube to the Drain Line Assembly or discard the tubing nut and use the 

" NPT fitting for rigid

pipe. If the backwash rate is greater than 7 gpm, use a 

" drain line. Where the drain line is elevated but empties

into a drain below the level of the control valve, form a 7" (18 cm) loop at the discharge end of the line so that the
bottom of the loop is level with the drain connection on the control valve. This will provide an adequate anti-siphon
trap. Where the drain empties into an overhead sewer line, a sink-type trap must be used. Run drain tube to its
discharge point in accordance with plumbing code. Pay special attention to codes for air gaps and anti-siphon
devices.

IMPORTANT:
        Never insert a drain line directly into a drain, sewer line, or trap. Always allow an air gap
                between the drain line and the wastewater to prevent the possibility of sewage being

back-siphoned into the conditioner.

BRINE TANK CONNECTION: Install a 

3

/

8

" O.D. polyethylene tube from the Refill Elbow to the Brine Valve in the brine

tank.

OVERFLOW LINE CONNECTION:
AN OVERFLOW DRAIN LINE IS RECOMMENDED WHERE A BRINE OVERFLOW COULD DAMAGE FURNISH-
INGS OR THE BUILDING STRUCTURE.
 Your softener is equipped with a brine tank safety float which greatly reduces the chance of an accidental brine
overflow. In the event of a malfunction, however, an OVERFLOW LINE CONNECTION will direct the “overflow” to the
drain instead of spilling on the floor where it could cause considerable damage. This fitting should be on the side of
the cabinet or the brine tank.
To connect overflow fitting, locate hole in side of brine tank. Insert overflow fitting into tank and tighten with plastic
thumb nut and gasket from the inside. Attach a length of ˚" (1.3 cm) I.D. tubing (not supplied) to fitting and run to
drain. Do not elevate overflow line higher than 3" (7.6 cm) below bottom of overflow fitting. Do not “tie” this tube into
the drain line of the control valve. Overflow line must be a direct, separate line from overflow fitting to drain, sewer, or
tub. Allow an air gap as per the drain line instructions.

IMPORTANT:
        Never insert a drain line directly into a drain, sewer line, or trap. Always allow an air gap
                between the drain line and the wastewater to prevent the possibility of sewage being

back-siphoned into the conditioner.

INSTALLATION

Summary of Contents for FUSION2 F Series

Page 1: ...POSES AND TECHNICAL GUIDANCE IT IS STRONGLY RECOMMENDED THAT QUALIFIED DEALER SERVICE PERSONNEL BE CONTACTED IN THE EVENT OF AN UNKNOWN INTERRUPTION OF SERVICE OR APPARENT PRODUCT MALFUNCTION AN ANNUA...

Page 2: ...NG DISPLAYS and RESETTING LOW SALT WARNING if applicable 3 Be sure CYCLE SEQUENCE SETTINGS and SOFTENER SYSTEM SETUP are done before leaving for installation 4 Follow INSTALLATION INSTRUCTIONS INSTALL...

Page 3: ...bisulfite sodium hydrosulfite chlorine chloramines During operation the normal user displays such as time of day gallons or days remaining before regeneration optional and salt warning optional are sh...

Page 4: ...gain for 3 seconds and release If screen in Step 2CS does not appear in 5 seconds the lock on the valve is activated To unlock press NEXT and SET CLOCK in sequence then press NEXT and simulta neously...

Page 5: ...e previous step Step 6S Select the Lbs for the fourth cycle which in this example is FILL using the or button Press NEXT to go to Step 7S Press REGEN if you need to return to the previous step Step 7S...

Page 6: ...d to be set because regeneration will always occ gallons capacity reaches 0 Any number On O oFF Reserve capacity not automatically estimated Regeneration occurs immediately when gallons capacity reach...

Page 7: ...regeneration will occur at the preset time on O the regeneration will occur immediately when the gallons capacity reaches 0 zero NORMAL on 0 the regeneration will occur at one of the following the pr...

Page 8: ...ing the regeneration cycle this position provides regeneration water to the unit while also providing untreated water to the distribution system See Figure 1 2 Bypass Position The inlet and outlet han...

Page 9: ......

Page 10: ...n connection on the control valve This will provide an adequate anti siphon trap Where the drain empties into an overhead sewer line a sink type trap must be used Run drain tube to its discharge point...

Page 11: ...o previous step STEP 4I Next Regeneration Time hour Set the hour of day for regeneration using or buttons AM PM toggles after 12 The default time is 2 00 a m recommended This display will show REGEN o...

Page 12: ...rd Softening or Filtering flashes on the display NORMAL OPERATING DISPLAYS or or REGEN TODAYwill Flash if a regeneration is expected Tonight REGENERATIONMODE Typically a system is set to regenerate at...

Page 13: ...the SALT display alternates with the LBS REMAINING display Step 2US Press SET CLOCK Step 3US Set LBS REMAINING Use the or button to adjust the pounds remaining in the brine tank NOTE Estimate the poun...

Page 14: ...eadily to the drain without the presence of air restore power and momentarily press the REGEN button to advance the control to the BRINE position 5 Fully open the inlet bypass valve handle bypass is n...

Page 15: ...oard CC 1 5 V3110 Drive gear 12x36 3 6 V3109 Drive gear cover 1 2 6 V3002CC Drive assy CC not shown V3186 Transformer 110V 12V 1 Piston Assembly Item No Part No Description Qty 1 V3005 Spacer stack as...

Page 16: ...RK BLUE V3010 1K K injector assy DARK GREEN not shown V3170 O ring 011 lower not shown V3171 O ring 013 upper The injector plug and the injector each use one lower and one upper o ring Note For a back...

Page 17: ...sy NPT 1 5 V3163 O ring 019 1 6 V3159 01 DLFC Retainer assy 1 7 V3162 007 0 7 DLFC for elbow One DLFC must be used if fitting is used V3162 010 1 0 DLFC for elbow V3162 013 1 3 DLFC for elbow V3162 01...

Page 18: ...adapter 1 1 5 V3163 O ring 019 1 6 V3150 Split ring 1 7 V3151 Nut 1 QC 1 8 V3105 O ring 215 1 9 V3190 065 6 5 gpm DLFC for 1 fitting One DLFC must be used if 1 fitting is used V3190 075 7 5 gpm DLFC f...

Page 19: ...cription Qty 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split ring 2 3 V3105 O ring 215 2 4 V3145 Bypass rotor 1 2 5 V3146 Bypass cap 2 6 V3147 Bypass handle 2 7 V3148 Bypass rotor seal retainer 2 8 V3152...

Page 20: ...No V3007 2 req d Item No 4 Fitting only Part No V3149 2 req d Assembly Part No V3007 01 2 req d Item No 4 Fitting only Part No V3189 2 req d Description Fitting 1 Brass Sweat Assembly Assembly Part No...

Page 21: ...notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latches The drive bracket...

Page 22: ...position DRIVE CAPASSEMBLY MAIN PISTONAND REGENERANT PISTON The drive assembly must be removed to access the drive cap assembly The drive cap assembly must be removed to access the piston s The drive...

Page 23: ...s and red or clear lip seals for wear or damage Replace the entire stack if necessary The spacer stack assembly has been 100 tested at the factory to insure proper orientation of one way seals Do not...

Page 24: ...need to be removed from the PC board if the water meter is only being inspected and cleaned To remove the water meter assembly unscrew the meter cap on the left side of the control valve Pliers may b...

Page 25: ...Rotating the assembly as you pull it out will enable it to be removed more easily There are three o rings one under the rotor cap one on the rotor stem and one on the rotor seal Replace worn o rings C...

Page 26: ...f regeneration d Contol set at on 0 d Check with regen time option in programming e Control set at NORMAL on 0 e Check with regen time option in programming 5 ERROR followed by a code number ERROR cod...

Page 27: ...r unplugged a Connect transformer and PC boar power b No power at outlet b Restore power c Broken drive gear or drive cap assembly c Replace gear or drive cap assemb d Defective PC board d Replace boa...

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