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SYNERGY3D INSTALLATION MANUAL

Water Coil Maintenance

1.  Keep all air out of the water. An open loop system 

should be checked to ensure that the well head is not 

allowing air to infiltrate the water line. Lines should 

always be airtight. 

2.  Keep the system under pressure at all times. It is 

recommended in open loop systems that the water 

control valve be placed in the discharge line to prevent 

loss of pressure during off cycles. Closed loop systems 

must have positive static pressure. 

NOTE:

 On open loop systems, if the installation is in an area 

with a known high mineral content (125 PPM or greater) in 

the water, it is best to establish with the owner a periodic 

maintenance schedule so the coil can be checked regularly. 

Should periodic coil cleaning be necessary, use standard 

coil cleaning procedures which are compatible with either 

the cupronickel or copper water lines. Generally, the more 

water flowing through the unit the less chance for scaling.

Other Maintenance 

Filters 

Filters must be clean to obtain maximum performance. 

They should be inspected monthly under normal operating 

conditions and be replaced when necessary. Units should 

never be operated without a filter.

Obtaining Parts

When ordering service or replacement parts, refer to the 

model number and serial number of the unit as stamped on 

the serial plate attached to the unit.  If replacement parts 

are required, mention the date of installation of the unit 

and the date of failure, along with an explanation of the 

malfunctions and a description of the replacement parts 

required.

In-Warranty Material Return

Material may not be returned except by permission 

of authorized warranty personnel.  Contact your local 

distributor for warranty return authorization and assistance.

CAUTION:

 Fin edges are sharp.

Preventative Maintenance

Condensate Drain

In areas where airborne bacteria produce a slime in the 

drain pan, it may be necessary to treat chemically to 

minimize the problem. The condensate drain can pick up 

lint and dirt, especially with dirty filters. Inspect twice a 

year to avoid the possibility of overflow.

Blower Motors

ECM blower motors are equipped with sealed ball bearings 

and require no periodic oiling.

Hot Water Generator Coil

See Water Coil Maintenance section.

Air Coil

The air coil must be cleaned to obtain maximum 

performance. Check once a year under normal operating 

conditions and, if dirty, brush or vacuum (with a brush 

attachment) clean. Care must be taken not to damage the 

aluminum fins while cleaning.

Replacement Procedures

Summary of Contents for Synergy3D

Page 1: ...tions Hot Water Generator Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance Synergy3D Installation Manual Geothermal Heat Pump with Water Heating for Radiant Floor Appli...

Page 2: ......

Page 3: ...iary Heat 15 Electrical Data 16 Blower Performance Data 17 Dimensional Data 18 Physical Data 20 Microprocessor Control 21 Operation Logic 25 Wiring Schematics 26 Unit Startup 30 Operating Parameters 3...

Page 4: ...IntelliStart Control Option S Microprocessor Filter Option 0 2 inch MERV11 Filter 1 AlpinePure 411 Return Air Configuration L Left R Right Discharge Air Configuration T Top Vertical R Rear Vertical Wa...

Page 5: ...checked against the bill of lading to be sure all crates and cartons have been received Examine units for shipping damage removing the units from the packaging if necessary Units in question should a...

Page 6: ...ithout the need for thread sealing tape or compound Check to ensure that the rubber seal is in the swivel connector prior to attempting any connection The rubber seals are shipped attached to the wate...

Page 7: ...n 1 ppm above this level deposition will occur Less than 1 ppm above this level deposition will occur Erosion Suspended Solids Less than 10 ppm and filtered for max of 600 micron size Less than 10 ppm...

Page 8: ...k Polyethylene w Armaflex TO LOOP Auxiliary Heater Knockout Low Voltage to Thermostat Unit Power Unit Supply Auxiliary Heat Supply For complete information refer to GeoLink Flow Center Installation Ma...

Page 9: ...For HX Flushing Strainer Low Voltage to Thermostat and Valve Unit Power Shut Off Valves to isolate solenoid valve while acid flushing Shut Off Valves Water Out Water In Solenoid Valve Flow Control Val...

Page 10: ...aters connected in a series Electric water heaters are recommended Make sure all local electrical and plumbing codes are met for installing a hot water generator The Synergy3D is not supplied with an...

Page 11: ...h must be cleaned after the initial filling If there is a restriction in the screen the system could go to 0 psi 0 kPa potentially causing pumps s failure A valve should be installed on each side of t...

Page 12: ...forced air mode The hydronic storage tank should be sized to provide 2 gallons of storage capacity for every one thousand Btuh s of nominal heat pump capacity Adequate rate of flow GPM is very importa...

Page 13: ...rnal Loop Pump Power Connection If the unit is to be used with an external loop pump FC1 or FC2 flow center the pump s will be connected to the terminals on PB1 in the unit electrical box as shown The...

Page 14: ...ring the same wiring See instructions enclosed in the thermostat for detailed installation and operation information Other Thermostats The Synergy3D unit is compatible with virtually any 24VAC thermos...

Page 15: ...00 1500 5 6 09 Model Supply Circuit Heater Amps Min Circuit Amp Max Fuse USA Max Fuse CAN Max CKT BRK 208V 240V 208V 240V 208V 240V 208V 240V 208V 240V EAL H 10A Single 34 7 40 53 3 60 60 60 60 60 60...

Page 16: ...32 5 45 049 208 230 60 1 187 254 33 0 21 1 104 0 37 0 1 07 5 4 4 0 31 6 36 8 50 049 208 230 60 1 187 254 33 0 21 1 104 0 37 0 1 07 5 4 7 0 34 6 39 9 60 064 208 230 60 1 187 254 42 3 27 1 152 9 54 0 1...

Page 17: ...ow Speed Blower 800 CFM Medium Speed Blower 1350 CFM High Speed Blower 1550 CFM AE Model Max ESP Air Flow Dip Switch Settings 1 2 3 4 5 6 7 8 9 10 11 12 038 0 50 650 750 850 1000 1100 1200 1300 1400 1...

Page 18: ...2 Female 14 4 36 6 12 1 30 7 9 6 24 4 Condensate is 3 4 in PVC female glue socket and is switchable from side to front Unit shipped with deluxe 2 in field adjustable to 1 in duct collar filter rack e...

Page 19: ...wivel 1 Swivel 1 2 Female 14 4 36 6 12 1 30 7 9 6 24 4 064 in cm 25 6 65 0 31 6 80 3 58 4 148 3 7 3 18 5 18 9 48 0 2 3 5 8 15 9 40 4 15 9 40 4 18 9 48 0 10 6 26 9 1 Swivel 1 Swivel 1 2 Female 14 4 36...

Page 20: ...nections Size Swivel in mm 1 25 4 1 25 4 1 25 4 1 25 4 HWG Connection Size Female Sweat I D in mm 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 Coax Piping Water Volume gal l 1 3 4 9 1 6 6 1 1 6 6 1 1 6 6 1 Ver...

Page 21: ...tion Microprocessor Control Testing The control allows service personnel to shorten most timing delays for faster diagnostics Refer to Dip Switch description Fault Retry All faults except for low RPM...

Page 22: ...t 24VAC signal is removed the control will turn off the CR3 relay output if spring damper operation is selected or activate the CR4 output if POPC damper operation is selected This will close field in...

Page 23: ...R R R R R G Y R ComforTalk and FaultFlash Thermostats When the heat pump microprocessor control is configured for ComforTalk or FaultFlash SW2 8 off thermostats the thermostats will flash or display a...

Page 24: ...loop pump on the LED display Outputs Normal SW2 8 Thermostat Selection Configures the control for a pulsed lockout signal ComforTalk and FaultFlash thermostats or continuous lockout signal standard th...

Page 25: ...n On Off Loop Pump On On On Off On On On Load Pump Off Off Off Off Off Off On Aux Heater Off Off Staged Staged Off Off Off Acc Relay On On On Off On On Off Diverting Valve Off Off Off Off Off Off On E...

Page 26: ...6 7 8 1 2 3 P4 Black Black Orange Orange 1 2 3 C P2 Down C 1 2 3 4 5 6 7 Shut SL1 In Not SL1 Out Used Status LED PCB SW4 R R R R R G Y R 1 2 3 Pulse L Constant L See Note 6 Not Used FAH Hydronic Loop...

Page 27: ...limit switch Relay Contacts N O N C G T 1 3 2 P L1 PSC Fan Speed Relay PSC Fan Power Relay ER1 to ER4 Aux heat stage relays HWL Hot water limit sensor CS Compressor Solenoid Legend PR Pump Relay Break...

Page 28: ...11 2 10 8 1 12 5 14 13 6 7 P6 6 5 4 8 7 12 1 2 9 10 3 13 14 16 11 15 Blk 20 Acc Com Acc NC Acc NO P3 SV Blk 23 White 22 NOTE 2 ECM Fan Motor Grn 15 10 16 3 8 On Off PWM RPM C2 RPM grnd P12 P11 2 3 4...

Page 29: ...R1 to ER4 Aux heat stage relays HWL Hot water limit sensor CS Compressor Solenoid Legend PR Pump Relay Breaker 2 3 P9 5 4 1 L2 L1 L2 L1 G G Circuit 1 Circuit 2 NOTE 2 208 230 60 1 208 230 60 1 Green C...

Page 30: ...system to desired normal operating temperature to maintain desired comfort level 9 Instruct the owner operator in the proper operation of the hydronic temperature control and system maintenance Forced...

Page 31: ...ater Temp Rise F Air Temp Drop F DB Suction Pressure PSIG Discharge Pressure PSIG Super heat F Sub cooling F Water Temp Rise F Air Temp Drop F DB 20 1 5 Operation Not Recommended Operation Not Recomme...

Page 32: ...6 3 4 3 2 2 9 15 5 7 5 3 5 0 4 7 4 3 049 part load 5 1 1 1 1 1 0 0 9 0 9 8 2 0 1 8 1 7 1 6 1 5 11 3 4 3 1 2 9 2 8 2 5 14 5 0 4 7 4 4 4 1 3 8 064 full load 8 2 0 1 8 1 7 1 6 1 5 12 3 6 3 3 3 2 3 0 2 6...

Page 33: ...72 1 99 064 ZPS51K5E PFV 0 36 0 42 1 51 1 74 072 ZPS60K5E PFV 0 31 0 36 1 72 1 98 9 24 2013 Thermistor Temperature F Microprocessor Resistance Ohms 5 75757 70117 14 57392 53234 23 43865 40771 32 3380...

Page 34: ...0 42 2 40 0 46 9 44 9 43 2 40 8 Full Load 6 0 31 3 39 4 43 7 55 5 53 3 50 3 9 0 23 2 32 5 41 5 46 6 48 7 55 6 53 8 51 3 49 6 12 0 23 6 33 4 42 8 48 3 48 8 55 7 54 1 51 4 49 8 064 Part Load 6 0 29 8 39...

Page 35: ...ing Heating CFM Per Ton of Clg of Nominal Total Cap Sens Cap Power Heat of Rej Htg Cap Power Heat of Ext 240 60 0 922 0 786 0 910 0 920 0 943 1 150 0 893 275 69 0 944 0 827 0 924 0 940 0 958 1 105 0 9...

Page 36: ...ure drop in feet of head GPM Gallons per minute WPD water pressure drop psi and feet of water HC air heating capacity MBtu h HE total heat of extraction MBtu h HR total heat of rejection MBtu h kW tot...

Page 37: ...nown to be correct gauges should then be installed and superheat and subcooling numbers calculated If superheat and subcooling are outside recommended ranges an adjustment to the refrigerant charge ma...

Page 38: ...___ AMPS Watts m x n x 0 85 o _____ WATTS o ______ WATTS o ______ WATTS 6 CAPACITY Cooling Capacity HR o x 3 413 p _____ btu hr Heating Capacity HE o x 3 413 p _____ btu hr 7 EFFICIENCY Cooling EER p...

Page 39: ..._SAT F ______ F ______PSI ______SAT F ______ F F F NOTE Do not attach refrigerant gauges unless a problem is suspected FD TXV CV Suction Discharge Compressor RV Air Coil Source Coax Load Coax DV open...

Page 40: ...___SAT F ______ F ______ F Liquid Line Unit Amp Draw ____________ Line Voltage _________ Loop ______ Open ______ Closed Subcooling _______ Superheat _______ NOTE Do not attach refrigerant gauges unles...

Page 41: ...erated without a filter Obtaining Parts When ordering service or replacement parts refer to the model number and serial number of the unit as stamped on the serial plate attached to the unit If replac...

Page 42: ...8 33P619 09 DanfossTXV model TR6 3 Ton 3 8 TR6 4 Ton 1 2 TR6 5 Ton 1 2 TR6 6 Ton 1 2 Reversing Valve 33P503 05 33P526 05 Diverting Valve 33P503 05 33P526 05 Filter Drier 36P500B01 36P500B02 Refrigeran...

Page 43: ...d Nomenclature Hot Water Generation Option updated Open Loop Solenoid Valve Connection Option Wiring Diagrams 30 Sept 2014 MA All Updated to new Revision Reformatted Layout 27 Dec 2013 DS All Updated...

Page 44: ...n Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and speci cations without notice IM1300YS 07 15 Product S...

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