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12

 PROBLEM 

CAUSE 

CORRECTION 

 1.  No display on  

PC board

 A . No power at electric outlet

 A . Repair outlet or use working outlet

 B .  Control valve power adapter not plugged into 

outlet or power cord end not connected to PC 

board connection

 B .  Plug power adapter into outlet or connect  

power cord end to PC board connection

 C . Improper power supply

 C .  Verify proper voltage is being delivered to  

PC board

 D . Defective power adapter

 D . Replace power adapter

 E . Defective PC board

 E . Replace PC board

 F . Dead battery

 F . Replace battery

 2.  PC board does not 

display correct time  

of day

 A .  Power adapter plugged into electric outlet 

controlled by light switch

 A . Use uninterrupted outlet

 B . Tripped breaker switch and/or tripped GFI

 B .  Reset breaker switch and/or GFI switch

 C . Power outage 

 C .  Reset time of day . If PC board has battery  

back up present the battery may be depleted . 

See front cover and drive assembly drawing  

for instructions .

 D . Defective PC board

 D . Replace PC board

 3.  Display does not 

indicate that water is 

flowing. Refer to user 

instructions for how the 

display indicates water  

is flowing.

 A . Bypass valve in bypass position

 A .  Turn bypass handles to place bypass in  

service position

 B .  Meter is not connected to meter connection on 

PC board

 B .  Connect meter to three pin connection labeled 

METER on PC board

 C . Restricted/stalled meter turbine

 C .  Remove meter and check for rotation or  

foreign material

 D .  Meter wire not installed securely into three  

pin connector

 D .  Verify meter cable wires are installed securely 

into three pin connector labeled METER

 E . Defective meter

 E . Replace meter

 F . Defective PC board

 F . Replace PC board

 4.  Control valve 

regenerates at wrong 

time of day

 A . Power outage

 A .  Reset time of day . If PC board has battery  

back up present the battery may be depleted . 

See front cover and drive assembly drawing  

for instructions .

 B . Time of day not set correctly

 B . Reset to correct time of day

 C . Time of regeneration set incorrectly

 C . Reset regeneration time

 D .  Control valve set at “on 0” (immediate 

regeneration)

 D .  Check programming setting and reset to 

NORMAL (for a delayed regen time)

 E .  Control valve set at “ on 0”  

(delayed and/or immediate)

 E .  Check programming setting and reset to 

NORMAL (for a delayed regen time)

  5.  Time of day flashes on 

and off

 A . Power outage

 A .  Reset time of day . If PC board has battery  

back up present the battery may be depleted . 

See diagram on page 18 for battery location .

 6.   Control valve does not 

regenerate automatically 

when the correct button(s) 

is depressed and held.

 A . Broken drive gear or drive cap assembly

 A . Replace drive gear or drive cap assembly

 B . Broken piston rod

 B . Replace piston rod

 C . Defective PC board

 C . Defective PC board

TROUBLESHOOTING GUIDE:

Summary of Contents for TC1-TW

Page 1: ...For Models TC1 TW TC2 TW CSE TW CSP TW CSERC TW CSPRC TW TotalCare CareSoft Elite and CareSoft Pro Series Twin Water Softeners and Conditioners...

Page 2: ...ase study this manual carefully and understand the cautions and notes before installing This manual should be kept for future reference If you have any questions regarding your water conditioner conta...

Page 3: ...tallation are in compliance with all state and local laws and regulations For the homeowner please read Programming Procedures and Operating Displays and Instructions During operation the normal user...

Page 4: ...egeneration water to the unit while also providing untreated water to the distribution system Fig 1 2 BYPASS POSITION The inlet and outlet handles point to the center of the bypass The system is isola...

Page 5: ...ns only electrical 115 120V 60Hz uninterrupted outlet the tank should be on a firm level surface 1 The distance between the drain and the water conditioner should be as short as possible 2 Since salt...

Page 6: ...op at the discharge end of the line so that the bottom of the loop is level with the drain connection on the control valve This will provide an adequate anti siphon trap Piping the drain line overhead...

Page 7: ...ill be called for on that day even if a sufficient number of gallons were not used to call for a regeneration Set Day Override using or buttons 6 is recommended set number of days between regeneration...

Page 8: ...TEP 7 ALARM BUZZER The manufacturer has factory set ON as the default An alarm will sound at the indicated time after a regeneration if there is no salt or if another error has occurred Turn the alarm...

Page 9: ...TION Depending on the severity of water conditions and the length of no water usage it may not be recommended to use this feature Please contact dealer or manufacturer for more information 3 MANUAL RE...

Page 10: ...turned on alerting you to these conditions To turn off alarm If the audible alarm sounds due to a low salt condition press any button on the face of the control valve to turn off If salt is not added...

Page 11: ...arily press the regen button to advance the control to the BRINE position 4 With the bypass now in diagnostic mode Fig 3 on page 4 check to verify that water is being drawn from regenerant tank with n...

Page 12: ...er to three pin connection labeled METER on PC board C Restricted stalled meter turbine C Remove meter and check for rotation or foreign material D Meter wire not installed securely into three pin con...

Page 13: ...ing in programming Check refill flow control for restrictions or debris and clean or replace H Damaged seal stack assembly H Replace seal stack assembly I Control valve body type and piston type mix m...

Page 14: ...h piston position or disconnect power supply from PC board for 5 seconds and then reconnect B PC board not properly snapped into drive bracket B Properly snap PC board into drive bracket and then Pres...

Page 15: ...A Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect Then reprogram valve to proper set...

Page 16: ...ap assemblies on both sides of the valve 8 Once the screws are removed from retaining the inlet side transfer valve cap and the outlet drive motor transfer cap from the control valve the cap will spri...

Page 17: ...ult in damaging the cable 17 Position the large white drive gear with the A pointing toward the one o clock position and then press it onto the stainless steel drive shaft making sure it snaps and loc...

Page 18: ...CV3106 1 Drive bracket spring clip 1 4 CV4050WB PC board used on chlorine generator models 1 CV4062WX PC board standard 1 5 CV3110 Drive gear 12 x 36 3 6 CV3109 Drive gear cover 1 7 CV3002CC Drive ass...

Page 19: ...ription Qty 1 CV3005 1 spacer stack assembly 1 2 CV3004 Drive cap assembly 1 3 CV3135 O ring 228 1 4 CV3011 1 piston assembly downflow 1 CV3011 01 1 piston assembly upflow 1 CV3407 1 25 piston assembl...

Page 20: ...20 REPLACEMENT PARTS See pages 22 23...

Page 21: ...01 T1 transfer drive cap assembly 1 15 CV4011 01 T1 transfer drive gear assembly 1 16 CV4012 T1 transfer drive gear axle 1 17 CV4013 T1 transfer reduction gear 1 18 CV3264 WS2H bypass reduction gear a...

Page 22: ...y light green not shown CV3170 O ring 011 lower not shown CV3171 O ring 013 upper The injector plug and the injector each use one lower and one upper o ring REPLACEMENT PARTS OPTIONAL CHLORINE GENERAT...

Page 23: ...CV3162 022 2 2 DLFC for 3 4 elbow CV3162 027 2 7 DLFC for 3 4 elbow CV3162 032 3 2 DLFC for 3 4 elbow CV3162 042 4 2 DLFC for 3 4 elbow CV3162 053 5 3 DLFC for 3 4 elbow CV3162 065 6 5 DLFC for 3 4 e...

Page 24: ...METER PLUG Item No Part No Description Qty 1 CV3151 Nut 1 QC 1 2 CV3003 Meter assembly includes items 3 4 1 3 CV3118 01 Turbine assembly 1 4 CV3105 O ring 215 1 5 CV3003 01 Meter plug assembly 1 REPL...

Page 25: ...BT s 1 5 CH1018 2 piece overflow set 1 6 CH4500 48 474 air check assembly 1 2 x 48 1 7 CH4640 32 474 float assembly 32 w 2 grommets 1 8 CH4600 50 474 safety brine valve w 5 gpm glow control 1 9 CH701...

Page 26: ...he valve the Service Wrench shown in various positions on the valve is available to aid in assembly or disassembly SERVICE WRENCH CV3193 02 IN OUT HEAD FOR TANK B Item No Part No Description Qty CD140...

Page 27: ...Qty 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3145 Bypass rotor 1 2 5 CV3146 Bypass cap 2 6 CV3147 Bypass handle 2 7 CV3148 Bypass rotor seal retainer 2 8 CV3152 O...

Page 28: ...TANKS Item No Part No Description Qty CV4052 01 Interconnect kit for tanks 12 and larger 1 1 CV3151 Nut 1 QC 4 2 CV3150 Split ring 4 3 CV3105 O ring 215 4 4 CV3352 1 1 4 1 1 2 PVC solvent fitting 4 5...

Page 29: ...Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3188 Fitting 2 3 4 BRASS SWEAT Item No Part No Description Qty CV3007 03 3 4 brass sweat assembly 2 1 CV3151 Nut 1 quick connect 2...

Page 30: ...1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3629 Fitting 2 3 4 BRASS SHARK BITE Item No Part No Description Qty CV3007 12 3 4 brass Shark Bite assembly 2 1 CV3151 N...

Page 31: ...1 28 300 9 5 11 100 3 2 22 900 6 1 28 200 9 3 Amount of Media Cu Ft 1 0 1 5 2 5 1 0 1 5 2 5 Maximum Water Hardness GPG 20 30 40 40 60 80 2 Maximum Iron and Manganese PPM 8 0 10 0 15 0 8 0 10 0 15 0 3...

Page 32: ...60 0 Medium 21 600 6 0 28 400 9 0 44 400 15 0 64 200 18 0 75 000 30 0 100 000 40 0 Minimum 15 600 3 0 23 600 6 0 35 400 9 0 53 000 12 0 60 000 18 0 80 000 24 0 Amount of Resin Media Cu Ft 85 1 0 1 5 2...

Page 33: ...xpense and return part freight collect The above provisions of the warranty are valid as long as the unit is connected in compliance with local plumbing codes and in an equivalent manner and condition...

Page 34: ...ight NORMAL OPERATION BYPASS OPERATION QUICK REFERENCE GUIDE GENERAL OPERATION When the system is operating one of six displays will be shown 1 time of day gpm 2 flow rate 3 vacation mode 4 capacity r...

Page 35: ...th and buttons Default is OFF 9 Press next 10 Turn service alarm by time ON with and buttons Default is OFF 11 Press next three times 12 Turn alarm buzzer ON or OFF with and buttons 13 Press next 14 A...

Page 36: ...2014 WaterCare All rights reserved LIT WC TW MAN ENVINK 9 14 250 1900 Prospect Court Appleton WI 54914 Phone 920 739 9401 Fax 920 739 9406...

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