Waterax STRIKER-II Series Owner'S Manual Download Page 3

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WATERAX

STRIKER-2/3 Owner's Manual

04/2015

Contents

Important Safety Instructions ............................................................................................ 2

Personal Safety Advisory .............................................................................................................. 2

Warnings ...................................................................................................................................... 2

Preventing Damage to Equipment .................................................................................... 3

Introduction ........................................................................................................................ 4

About this Manual ......................................................................................................................... 4

Abbreviations and Terms .............................................................................................................. 4

About the STRIKER-2/3 Series ..................................................................................................... 5

Parts Identification ........................................................................................................................ 6

Installation .......................................................................................................................... 6

Plumbing ...................................................................................................................................... 6

Pump End Mounting ..................................................................................................................... 6

Fastening to Truck/Apparatus ....................................................................................................... 7

Installing a Control Panel .............................................................................................................. 7

Using a Battery for Electric Starters and Control Panels ................................................................ 7

Operating STRIKER-2/3 Series Pumps ............................................................................. 8

Pre-Operation Checklist ................................................................................................................ 8

Flooded Suction ............................................................................................................................ 8

Drafting ......................................................................................................................................... 9

Priming the Pump ....................................................................................................................... 10

Startup and Discharge ................................................................................................................ 11

Shutdown ................................................................................................................................... 11

Cold Weather Operation ............................................................................................................. 12

Basic Care and Storage .............................................................................................................. 12

Troubleshooting .......................................................................................................................... 13

Service .............................................................................................................................. 15

Drive Assembly Parts Breakdown ............................................................................................... 15

Installing the Drive Assembly ...................................................................................................... 16

Removal of Pulley Assembly ....................................................................................................... 19

Removing or Attaching the Pump End ......................................................................................... 19

Pump Tool Kit ............................................................................................................................. 20

Disassembly Procedure for Pump End 18-16S ............................................................................ 20

Assembly Procedure for Pump End 18-16S ................................................................................ 21

Pump Clamp ............................................................................................................................... 22

STRIKER-2/3 Wiring ................................................................................................................... 23

FastWire Wiring Diagrams .......................................................................................................... 24

Pump End Technical Data................................................................................................ 25

Warranty............................................................................................................................ 29

Summary of Contents for STRIKER-II Series

Page 1: ...STRIKER II AND STRIKER 3 Owner s Manual Publication Date 04 2015 Publication Number 701223 Rev 2...

Page 2: ...WATERAX Inc assumes no responsibility for any omissions or errors that may appear in this document or for any damages that may result from the use of information contained herein The following are tr...

Page 3: ...ctric Starters and Control Panels 7 Operating STRIKER 2 3 Series Pumps 8 Pre Operation Checklist 8 Flooded Suction 8 Drafting 9 Priming the Pump 10 Startup and Discharge 11 Shutdown 11 Cold Weather Op...

Page 4: ...d follow all Personal Safety Advisories Warnings Always wear eye and ear protection when operating the pump unit Do not operate if mentally or physically fatigued Always inspect hoses and piping to av...

Page 5: ...ual Always check for sufficient oil quantity in the engine crankcase before use see engine manual for details on checking the oil level as well as for the type of oil to use If applicable always check...

Page 6: ...roduct guide technical notes links to the engine manufacturer s manuals news and other updates about WATERAX and its goods and services Abbreviations and Terms The following terms and abbreviations ar...

Page 7: ...eries include Quick release clamp and swappable pump ends for minimal equipment downtime and inventory Sealed bearing to eliminate pump end greasing in the field Belt drive system for reliable low mai...

Page 8: ...ERAX or from third party vendors for example control panels batteries and fuel lines You will also require hoses and nozzles as well as other fire apparatus plumbing which can be purchased through you...

Page 9: ...ll as any other part of the pump or engine that is frequently accessed or inspected valves panels primers filters etc Make note of components that become hot when operating such as mufflers and engine...

Page 10: ...that the equipment requires repair Remember that damaged equipment can expose you to safety hazards Flooded Suction Use this procedure if you are taking water from a hydrant another pump or a closed...

Page 11: ...ump s ability to efficiently draft water The following limitations should be taken into account Water temperatures above 35 C 95 F can cause noticeable loss in pump performance Barometric pressures be...

Page 12: ...Open the priming cap and fill pump with water manually 2 Firmly tighten priming cap 3 Pump can also be primed by jerking the suction hose until water flows from the pump s discharge port Guzzler Prim...

Page 13: ...ge line left slightly open to allow fresh water to continue to enter the pump 3 Discharge water Once the pump is primed and with the engine running you can begin to discharge water a Slowly open the d...

Page 14: ...ection WARNING Before doing any maintenance to the pump always ensure that the equipment cannot be accidentally started Follow any apparatus and or departmental procedures or guidelines in regards to...

Page 15: ...e leakage is in the pump Air Trapped in Suction Pump Intake Line Check that no part of the suction hose or piping is higher than the pump intake Pump suction hose and piping must be laid out with a co...

Page 16: ...ake hose was purchased check that they provide adequate supply to the pump to meet the performance desired If the pump was purchased used check that the actual configuration will achieve the desired p...

Page 17: ...R 3 4 SHAFT 1 12 600151 PART 6 KEY 3 16 SQUARE S S 1 13 600124 B 7544 DRIVE CARRIER ASSEMBLY COMPLETE 1 14 800527 FAST 2 SCREW 3 8 16X1 HEX CAP ZINC DICHROMATE 4 15 600063 212 170P CLAMP ASSEMBLY ALU...

Page 18: ...6 DRAIN HOLE TO BE FACING DOWN Figure 2 Exploded view of drive hub assembly item no 600124 Installing the Drive Assembly Before Installation Read and follow all instructions thoroughly and carefully E...

Page 19: ...e and ensure proper alignment W DF 3 Align the non threaded holes of the bushing to the threaded holes of the driver pulley Insert the cap screws into the threaded holes of the pulley and turn them by...

Page 20: ...nding hole on the front cover and partially insert the front cover onto the dowel pin 12 Using the top dowel pin as a pivot point swing the front cover and align the second dowel pin with the correspo...

Page 21: ...tates the servicing of pump units and minimizes down time in the field by allowing the quick replacement of pump ends To remove pump from engine 1 Lift pump clamp lever 2 Release tension adjusting kno...

Page 22: ...1 1 6 600380 12 12A SUCTION NOZZLE INCLUDES 12 40 1 1 7 800359 12 39 SCREW 1 4 28X9 16 SLOT FILLISTER SS 8 8 8 800360 12 38 LOCKWASHER 1 4 SPLIT SS 9 9 9 700022 A 5537 PROTECTIVE CAP FOR 2 SUCTION 1 1...

Page 23: ...en properly installed slowly rotate shaft by hand rotary seal drive bushing should rotate with shaft 5 Attach retaining ring 16 to pump body with six screws 15 to a torque value of 22 25 in lbs 2 5 2...

Page 24: ...e milled slot in the shaft 17 Place O ring 5 in groove of suction cover 6 Press cover into pump body until it rests on distributor 18 Install suction cover using screws 7 and lockwashers 8 Tighten scr...

Page 25: ...d to remove the key switch from the engine and store it in a safe location if equipped with an XCP Original Engine Wiring Configuration To revert back to the Original Engine Controls refer to the inst...

Page 26: ...Page 24 WATERAX STRIKER 2 3 Owner s Manual 24 04 2015 FastWire Wiring Diagrams WIRING FOR GASOLINE PUMPS Pins 7 8 connected on GX630 engine only...

Page 27: ...74 38 91 mm Impeller height 12 11 1 334 1 343 in 33 88 34 11 mm Distributor vane diameter 3 740 3 770 in 95 00 95 76 mm Distributor bore 0 938 0 957 in 23 83 24 31 mm Distributor rear hub diameter 2...

Page 28: ...Page 26 WATERAX STRIKER 2 3 Owner s Manual 26 04 2015 Notes...

Page 29: ...Page 27 WATERAX STRIKER 2 3 Owner s Manual 04 2015 27...

Page 30: ...Page 28 WATERAX STRIKER 2 3 Owner s Manual 28 04 2015...

Page 31: ...ith the Seller s product manuals and supplemental instructions and guidelines as set out in full at www waterax com eng warranty d failure due to compliance with a specification or design provided or...

Page 32: ...w changes placing 100 of our focus on manufacturing our core products portable fire pumps To do so we ve established a network of trusted supply and distribution partners that can help us provide WATE...

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