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16

REPLACEMENT PARTS

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Summary of Contents for ISP1-1044

Page 1: ...Installation Instructions Owner s Manual IRON SOFT PLUS SERIES Water Conditioners ...

Page 2: ...nstalled and operated properly Please study this manual carefully and understand the cautions and notes before installing This manual should be kept for future reference If you have any questions regarding your water conditioner contact your local dealer YOUR WATER TEST Hardness gpg Iron ppm pH number Nitrates ppm Manganese ppm Sulphur yes no Total Dissolved Solids Over 10 ppm may be harmful for h...

Page 3: ...eter and bypass if ordered Fig 3 using silicone grease provided on O Rings Extra O Rings have also been provided in case a tear occurs during installation NOTE Meter should be installed between the control valve and the bypass with the meter turbine being installed on the outlet side of the control valve Fig 3 4 Secure both the meter and the bypass using the clips provided NOTE There will be some ...

Page 4: ...ve chlorine generator from valve and insert tubing into generator fitting firmly pull on tubing making sure it is secure Do not attach other end to the brine tank as this will be covered in start up procedures Reattach generator to valve making sure clip is secure NOTE Brine line should go into elbow approximately 3 4 6 The drain line must be connected from the drain line flow control Fig 4 to a f...

Page 5: ...t preset amount 2 Press and hold the button for 5 seconds NOTE You will hear a click indicating the valve will go into regeneration There is a 10 second delay until the motor starts to advance the unit is now in the backwash position Once motor has stopped open inlet handle Valve B Fig 3 of the bypass valve very slightly allowing water to fill the tank slowly in order to expel air Once air is expe...

Page 6: ...ne line connections for leaks NOTE See page 18 Safety Float Assembly Item No 2 for location of 1 2 gpm Refill Flow Control 6 Press button again valve will cycle back to the normal operating position with the time of day and gallons remaining displayed 7 Repeat steps 1 6 and now check the various cycles for proper operation 8 Once the cycle operation has been verified place bypass valve in the norm...

Page 7: ... The step number that displays flashes until the valve completes driving to this regeneration step position Once all regeneration steps are complete the timer returns to In Service and resumes normal operation Example Less than 10 Minutes Remaining in Regen Step 1 Press the Extra Cycle button during a Regeneration Cycle to immediately advance the valve to the next cycle step position and resume no...

Page 8: ...numbers identifies the Regeneration Time display Set the desired time of day that you want Regeneration to occur Press the Set Up and Set Down buttons to adjust this value Press the Extra Cycle button to proceed to the next step 4 Set Regeneration Day Override Use this display to set the maximum amount of time in days the unit can be In Service without a Regeneration NOTE The manufacturer has pres...

Page 9: ... then plug it back in This will clear the alarm and clear the yellow light You will not lose any programmed information on the Iron Soft Plus timer Check salt level in brine tank If salt level is low this will trigger the yellow light and alarm Remember to always keep salt above water level If salt level is good contact dealer or refer to the troubleshooting section in this manual Green Yellow Red...

Page 10: ...s on the chlorine generator allowing brine and chlorine to flow through the Zeolite mineral sanitizing and regenerating the water conditioner 3a 3b WATER CONDITIONER FLOW DIAGRAMS 4 RAPID RINSE POSITION Chlorine generator is off Raw water enters control head and flows down through the Zeolite mineral rinsing any excess brine to drain 4 5 BRINE TANK FILL POSITION Water enters control head to self c...

Page 11: ...ace seals and spacers and or piston H flow meter jammed H remove obstruction from meter I flow meter cable disconnected I check meter cable connection to timer and meter J improper programming J reprogram the control for proper regeneration type inlet hardness capacity or flow meter size 3 Unit used too much salt A improper salt setting A check salt usage and salt setting B excessive water in brin...

Page 12: ...n line flow control B injector is plugged B clean injector and port behind injector C injector screen plugged C clean screen D line pressure is too low D increase line pressure to 25 psi E internal control leak E change seals spacers and piston assembly F improper programming F check programming reset G probes scaled in chlorine generator G clean or replace chlorine generator H drawing air during ...

Page 13: ...oke 3 4 sweat FP18706 02 Yoke 3 4 NPT plastic FP41027 01 Yoke stainless 3 4 NPT FP41026 01 Yoke stainless 1 NPT FP19620 01 Yoke assembly 3 4 right angle 90 FP40636 Yoke 1 1 4 NPT brass ASSEMBLY FP60049 Plastic bypass assembly ELECTRONIC METER ASSEMBLY Item No Part No Description 1 FP13314 Screw hex washer 8 18 x 5 8 2 FP19569 Flow meter clip 3 FP19797 Meter body assembly 3 4 turbin 4 FP9452K83 O r...

Page 14: ...14 REPLACEMENT PARTS ...

Page 15: ...303 Tank o ring 14 FP10914 1 Injector throat 1 white 28 FP13304 Distributor o ring FP10914 2 Injector throat 2 blue 29 FP13030 Distributor o ring retainer FP10914 3 Injector throat 3 yellow 30 FP60503 2510 clamp assembly FP10914 4 Injector throat 4 green 31 FP19998 Clamp pivot 15 FP10913 1 Injector nozzle 1 white 32 FP40057 Clamp screw FP10913 2 Injector nozzle 2 blue FP10913 3 Injector nozzle 3 y...

Page 16: ...16 REPLACEMENT PARTS ...

Page 17: ...P60219 02 Cover assembly black w clear window 7 FP15742 Screw cover 8 FP12576 Cam drive STF518 9 FP10909 Pin cam 10 FP14923 Screw switch 11 FP10302 Insulator 12 FP10218 Microswitch 13 FP10231 Screw motor bracket 14 FP41544 Motor 110V 60 Hz 15 FP12777 Cam brine cam 16 FP10338 Pin roll 17 FP19849 Screw switch 18 FP13547 Cord strain relief 19 FP40941 Drive wire harness 20 FP10896 Microswitch ...

Page 18: ...7 CH4600 50 474 safety brine valve 5 GPM 100 CH4700 27WR 1 5 GPM safety float a c assembly CG21840CB1C00 18 x 40 black brine tank BS 17A 3 8 brine line 6 assembly CH1018 2 piece overflow set CH1030 34 5 Brine well 4 CH7016 Brine well cap CG2191 81 Brine tank cover CHLORINATOR BOARD ASSEMBLY Item No Part No Description 1 FP40154 01 Harness 2510 chlorinator 2 FP42038 Bracket circuit board wtr rght 3...

Page 19: ...19 BLANK ...

Page 20: ... 700 12 4 33 600 15 9 19 100 9 3 32 000 12 4 48 300 15 9 Minimum 7 300 3 2 16 400 6 1 28 300 9 5 11 100 3 2 22 900 6 1 28 200 9 3 Amount of Media Cu Ft 1 0 1 5 2 5 1 0 1 5 2 5 Maximum Water Hardness GPG 20 30 40 40 60 80 2 Maximum Iron PPM 8 0 10 0 15 0 8 0 10 0 15 0 3 Minimum pH Required 6 5 6 0 6 0 7 0 7 0 7 0 4 Total pH Adjusted Water at Continuous Flows 630 252 432 NA NA NA 5 Peak Flow Rate GP...

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