Water Care Ion Pro Series Installation Instructions & Owner'S Manual Download Page 6

6

     When installing an Ion Pro regenerating filter the customer may experience, 

under certain conditions, small amounts of air (cloudy water) at the taps. This 
is normal. On rare occasions, this may result in “shots of air” at a particular 
fixture. By installing a loop or “U” on the outlet side of the unit, this will act as 
an air trap and improve this situation.

     Located inside the inlet is an internal check valve 

(see diagram at right)

This check valve holds the air in the system, preventing its escape from the 
tank. Plumbing codes may require the installation of a thermal expansion tank 
on the outlet side of the system to prevent a water heater backup condition. 

(See Installation Diagrams on page 5.)

 

     Provisions should be made to bypass outside hydrants that are not to have filtered water. It is also advisable to install 

hose bibs on the inlet and outside of the filter for future testing and service of the equipment. Where heavy sediment from 
the well is observed, it is advisable to install a cartridge or bag-style filter immediately upstream from the filter. A nominal 
micron rating of 50 to 100 is recommended. The purpose of this is to protect the control valve of any debris from the well. 
If desired, a cartridge filter may be used after the system as a polishing filter.

6.  

INSTALLING GROUND:

 To maintain an electrical ground in metal plumbing of a home’s cold 

water piping (such as a copper plumbing system), install a ground clamp or jumper wiring. If 
replacing an existing filter, also replace the ground clamps/wire. If removing a filter, replace the 
piping with the same type of piping as the original to assure plumbing integrity and grounding. 

7.  

DRAIN LINE:

 First, be sure that the drain can handle the backwash rate of the system. Solder 

joints near the valve must be done prior to connecting the drain line flow control fitting. Leave 
at least 6” between the drain line flow control fitting and solder joints. Failure to do this could 
cause interior damage to the flow control. 

     Backwash of an automatic filter can be directed into a septic tank in most cases, but because of the higher volume of 

water discharged, care should be taken. The backwash discharge can be directed to a subsurface drainage system or 
other safe location. Remember to follow all local codes.

     When installing the drain line on any backwashing filter, especially Ion Pro filters that utilize air as the regenerant, hard 

piping such as PVC, Schedule 80 Plastic or copper is recommended. Remove the drain line nut (if included) and discard. 
A 3/4” NPT connection on the elbow is provided. 

During backwash, high volumes of water (more than a softener) and 

air can be expelled. This release of air can cause a thrashing or movement of the drain line causing it to dislodge from the 
drain, resulting in water damage. In order to prevent this, it is recommended to use other means of securing the drain line 
to the floor, wall or ceiling to avoid this thrashing of piping.

 Our patent pending Backwash Air cycle greatly reduces the 

chance of this occurring but should not be the only means of protection.

     Where the drain line is elevated but empties into a drain below the level of the control valve, form a 7” loop at the 

discharge end of the line so that the bottom of the loop is level with the drain connection on the control valve. This will 
provide an adequate anti-siphon trap. Piping the drain line overhead <10 ft is normally not a problem. Be sure adequate 
pressure is available (40-60 psi is recommended). Where the drain empties into an overhead sewer line, a sink-type trap 
must be used. Run drain to its discharge point in accordance with plumbing codes. Pay special attention to codes for air 
gaps and anti-siphon devices.

CAUTION:

  Never insert a drain line into a drain, sewer line, or trap. Always allow 

an air gap between the drain line and the wastewater to prevent the 
possibility of sewage being back-siphoned into the conditioner.

TYPICAL DRAIN LINE INSTALLATIONS

(Ion Pro models only)

Summary of Contents for Ion Pro Series

Page 1: ...Ion Pro and CareClear Pro Series Water Filters For Models IPHS IPFE IPG IPCG AN CCP CCP AN...

Page 2: ...ty 30 Quick Reference Guide 31 32 Your WaterCare water filters are precision built high quality products These units will deliver filtered water for many years to come when installed and operated prop...

Page 3: ...y Remaining and Days to a Regeneration are optional displays but are not normally used Vacation Mode is used only when there will be no water usage for an extended period of time If activated once 50...

Page 4: ...regeneration water to the unit while also providing untreated water to the distribution system Fig 1 2 BYPASS POSITION The inlet and outlet handles point to the center of the bypass The system is iso...

Page 5: ...een its outlet and the inlet of a water heater CAUTION To protect the unit in the event of a hot water heater backup the manufacturer recommends the use of an expansion tank on the outlet side of the...

Page 6: ...low control fitting and solder joints Failure to do this could cause interior damage to the flow control Backwash of an automatic filter can be directed into a septic tank in most cases but because of...

Page 7: ...regeneration which comes into contact with the chlorine pellets dissolves them and is then drawn into the filter to disinfect the system periodically and then safely rinsed away We recommend the use...

Page 8: ...neration initiation will be called for on that day even if a sufficient number of gallons were not used to call for a regeneration Set Day Override using or buttons 3 is recommended set number of days...

Page 9: ...t OFF as the default This feature is used to signal service into the future This is typically set by the installing dealer to warn homeowner that service is required after a preset number of gallons h...

Page 10: ...ushing and holding the REGEN button for three seconds while in the Backwash Air cycle will skip the remaining mini steps and proceed to the next cycle of regeneration which is usually Backwash The sys...

Page 11: ...system goes through a regeneration cycle based on the days override value 6 DEALER NAME AND PHONE NUMBER is the dealer information to call when service is needed this screen will only appear if set by...

Page 12: ...ed with an audible alarm and visual alarm This alarm is set by the installing dealer and is used to warn of pending service based on gallons or time To turn off alarm If the audible alarm sounds press...

Page 13: ...o media level when filling Do not overfill The additional media added should not be higher than two thirds of the tank height when measuring from the bottom see diagram Once the right height has been...

Page 14: ...board C Restricted stalled meter turbine C Remove meter and check for rotation or foreign material D Meter wire not installed securely into three pin connector D Verify meter cable wires are installed...

Page 15: ...in regenerant tank G Check refill setting in programming Check refill flow control for restrictions or debris and clean or replace H Damaged seal stack assembly H Replace seal stack assembly I Contro...

Page 16: ...r 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect B PC board not properly snapped into drive bracket B Properly snap...

Page 17: ...on A Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface A Snap drive bracket in properly then Press NEXT and REGEN buttons for 3 seconds to resyn...

Page 18: ...iston position or disconnect power supply from PC board for 5 seconds and then reconnect 20 Err 109 A Invalid motor state detected A Replace PC board 21 Err 201 A Invalid regeneration cycle step detec...

Page 19: ...buttons 1 CV3837 01 CareClear Pro cover blue buttons 1 2 CV3107 1 Motor 1 3 CV3106 1 Drive bracket spring clip 1 4 CV4062WX PC board 1 5 CV3110 Drive gear 12 x 36 3 6 CV3109 Drive gear cover 1 7 CV30...

Page 20: ...w 1 CV3407 1 25 piston assembly downflow 1 5 CV3174 Regenerant piston 1 6 CV3180 O ring 337 1 7 CV3105 O ring 215 1 CV3358 O ring 219 1 25 distributor 8 CV3556 Screw 1 4 20x1 1 2 18 8SS 1 9 CCI 003183...

Page 21: ...on Qty 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3145 Bypass rotor 1 2 5 CV3146 Bypass cap 2 6 CV3147 Bypass handle 2 7 CV3148 Bypass rotor seal retainer 2 8 CV315...

Page 22: ...0 1H H injector assembly GREEN CV3010 1I I injector assembly ORANGE CV3010 1J J injector assembly LIGHT BLUE CV3010 1K K injector assembly LIGHT GREEN not shown CV3170 O ring 011 lower not shown CV317...

Page 23: ...1 0 DLFC for 3 4 elbow CV3162 013 1 3 DLFC for 3 4 elbow CV3162 017 1 7 DLFC for 3 4 elbow CV3162 022 2 2 DLFC for 3 4 elbow CV3162 027 2 7 DLFC for 3 4 elbow CV3162 032 3 2 DLFC for 3 4 elbow CV3162...

Page 24: ...1 Turbine assembly 1 4 CV3105 O ring 215 1 5 CV3003 01 Meter plug assembly 1 6 CV3013 Optional mixing valve 1 REPLACEMENT PARTS Although no tools are necessary to assemble or disassemble the valve the...

Page 25: ...LY Item No Part No Description Qty 1 CH4600 50 474 safety float valve 1 2 CH4640 32 474 float assembly 1 3 CH4500 48 474 air check 1 4 CN1043 10 pad for feeder 1 5 CH7001 Grid for feeder 1 REPLACEMENT...

Page 26: ...51 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3188 Fitting 2 3 4 BRASS SWEAT Item No Part No Description Qty CV3007 03 3 4 brass sweat assembly 2 1 CV3151 Nut 1 quick connec...

Page 27: ...Bite assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3629 Fitting 2 3 4 BRASS SHARK BITE Item No Part No Description Qty CV3007 12 3 4 brass Shark Bite assem...

Page 28: ...19 0 22 0 Continuous Flow GPM 3 0 3 0 5 0 3 0 3 0 5 0 2 Peak Flow GPM 6 0 8 0 10 0 6 0 8 0 10 0 Backwash Flow GPM 6 5 9 0 11 0 6 5 9 0 11 0 3 Iron Removal 4 0 4 0 4 0 4 0 4 0 4 0 4 Hydrogen Sulfide Re...

Page 29: ...1 4 x 1 8 21 lb 1 4 x 1 8 14 lb 1 4 x 1 8 14 lb 1 4 x 1 8 21 lb 1 4 x 1 8 Gravel Amount Size No 2 7 lb 20 7 lb 20 7 lb 20 7 lb 20 7 lb 20 7 lb 20 Continuous Flow GPM 5 0 5 0 6 0 6 0 7 0 11 0 Peak Flo...

Page 30: ...xpense and return part freight collect The above provisions of the warranty are valid as long as the unit is connected in compliance with local plumbing codes and in an equivalent manner and condition...

Page 31: ...N TIME MINUTES SET TIME HOUR SET 2 00 AM MANUAL REGENERATION NOTE For softeners if brine tank does not contain salt fill with salt and wait at least two hours before regeneration If you need to initia...

Page 32: ...d button simultaneously 2 Adjust hardness using and buttons 3 Press NEXT 4 Adjust days between regenerations using and buttons 5 Press NEXT 6 Adjust time of regeneration hour with and buttons AM PM to...

Reviews: