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Water Care Ion Pro Series, Installation Instructions & Owner'S Manual, Page: 20 / 32

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Water Care Ion Pro Series Installation Instructions & Owner'S Manual Download Page 20

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 REPLACEMENT PARTS:

PISTON ASSEMBLY

Item No.

Part No.

Description

Qty.

1

CV3005

 1” spacer stack assembly

1

CV3430

 1.25” spacer stack assembly

1

2

CV3004

 Drive cap assembly

1

3

CV3135

 O-ring 228

1

4

CV3011

 1” piston assembly downflow

1

CV3011-01

 1” piston assembly upflow

1

CV3407

 1.25” piston assembly downflow

1

5

CV3174

 Regenerant piston

1

6

CV3180

 O-ring 337

1

7

CV3105

 O-ring 215

1

CV3358

O-ring 219, 1.25” distributor

8

CV3556

 Screw, 1/4-20x1-1/2 18-8SS

1

9

CCI-00318337  Nut, 1/4-20 HEX 18-8SS

1

10

CV3016

 QC2 clamp assembly (includes screw & nut)

1

11

CV3452

 O-ring 230

1

12

CV3015

 WS1 QC2 Tank adapter assembly (includes O-rings)

1

13

CV3001-04

 1” body assembly downflow

1

CV3001UP

 1” body assembly upflow

1

CV3020

 1.25” body assembly downflow

1

14

CV3541

 Drive backplate

1

Summary of Contents for Ion Pro Series

Page 1: ...Ion Pro and CareClear Pro Series Water Filters For Models IPHS IPFE IPG IPCG AN CCP CCP AN...

Page 2: ...ty 30 Quick Reference Guide 31 32 Your WaterCare water filters are precision built high quality products These units will deliver filtered water for many years to come when installed and operated prop...

Page 3: ...y Remaining and Days to a Regeneration are optional displays but are not normally used Vacation Mode is used only when there will be no water usage for an extended period of time If activated once 50...

Page 4: ...regeneration water to the unit while also providing untreated water to the distribution system Fig 1 2 BYPASS POSITION The inlet and outlet handles point to the center of the bypass The system is iso...

Page 5: ...een its outlet and the inlet of a water heater CAUTION To protect the unit in the event of a hot water heater backup the manufacturer recommends the use of an expansion tank on the outlet side of the...

Page 6: ...low control fitting and solder joints Failure to do this could cause interior damage to the flow control Backwash of an automatic filter can be directed into a septic tank in most cases but because of...

Page 7: ...regeneration which comes into contact with the chlorine pellets dissolves them and is then drawn into the filter to disinfect the system periodically and then safely rinsed away We recommend the use...

Page 8: ...neration initiation will be called for on that day even if a sufficient number of gallons were not used to call for a regeneration Set Day Override using or buttons 3 is recommended set number of days...

Page 9: ...t OFF as the default This feature is used to signal service into the future This is typically set by the installing dealer to warn homeowner that service is required after a preset number of gallons h...

Page 10: ...ushing and holding the REGEN button for three seconds while in the Backwash Air cycle will skip the remaining mini steps and proceed to the next cycle of regeneration which is usually Backwash The sys...

Page 11: ...system goes through a regeneration cycle based on the days override value 6 DEALER NAME AND PHONE NUMBER is the dealer information to call when service is needed this screen will only appear if set by...

Page 12: ...ed with an audible alarm and visual alarm This alarm is set by the installing dealer and is used to warn of pending service based on gallons or time To turn off alarm If the audible alarm sounds press...

Page 13: ...o media level when filling Do not overfill The additional media added should not be higher than two thirds of the tank height when measuring from the bottom see diagram Once the right height has been...

Page 14: ...board C Restricted stalled meter turbine C Remove meter and check for rotation or foreign material D Meter wire not installed securely into three pin connector D Verify meter cable wires are installed...

Page 15: ...in regenerant tank G Check refill setting in programming Check refill flow control for restrictions or debris and clean or replace H Damaged seal stack assembly H Replace seal stack assembly I Contro...

Page 16: ...r 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect B PC board not properly snapped into drive bracket B Properly snap...

Page 17: ...on A Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface A Snap drive bracket in properly then Press NEXT and REGEN buttons for 3 seconds to resyn...

Page 18: ...iston position or disconnect power supply from PC board for 5 seconds and then reconnect 20 Err 109 A Invalid motor state detected A Replace PC board 21 Err 201 A Invalid regeneration cycle step detec...

Page 19: ...buttons 1 CV3837 01 CareClear Pro cover blue buttons 1 2 CV3107 1 Motor 1 3 CV3106 1 Drive bracket spring clip 1 4 CV4062WX PC board 1 5 CV3110 Drive gear 12 x 36 3 6 CV3109 Drive gear cover 1 7 CV30...

Page 20: ...w 1 CV3407 1 25 piston assembly downflow 1 5 CV3174 Regenerant piston 1 6 CV3180 O ring 337 1 7 CV3105 O ring 215 1 CV3358 O ring 219 1 25 distributor 8 CV3556 Screw 1 4 20x1 1 2 18 8SS 1 9 CCI 003183...

Page 21: ...on Qty 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3145 Bypass rotor 1 2 5 CV3146 Bypass cap 2 6 CV3147 Bypass handle 2 7 CV3148 Bypass rotor seal retainer 2 8 CV315...

Page 22: ...0 1H H injector assembly GREEN CV3010 1I I injector assembly ORANGE CV3010 1J J injector assembly LIGHT BLUE CV3010 1K K injector assembly LIGHT GREEN not shown CV3170 O ring 011 lower not shown CV317...

Page 23: ...1 0 DLFC for 3 4 elbow CV3162 013 1 3 DLFC for 3 4 elbow CV3162 017 1 7 DLFC for 3 4 elbow CV3162 022 2 2 DLFC for 3 4 elbow CV3162 027 2 7 DLFC for 3 4 elbow CV3162 032 3 2 DLFC for 3 4 elbow CV3162...

Page 24: ...1 Turbine assembly 1 4 CV3105 O ring 215 1 5 CV3003 01 Meter plug assembly 1 6 CV3013 Optional mixing valve 1 REPLACEMENT PARTS Although no tools are necessary to assemble or disassemble the valve the...

Page 25: ...LY Item No Part No Description Qty 1 CH4600 50 474 safety float valve 1 2 CH4640 32 474 float assembly 1 3 CH4500 48 474 air check 1 4 CN1043 10 pad for feeder 1 5 CH7001 Grid for feeder 1 REPLACEMENT...

Page 26: ...51 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3188 Fitting 2 3 4 BRASS SWEAT Item No Part No Description Qty CV3007 03 3 4 brass sweat assembly 2 1 CV3151 Nut 1 quick connec...

Page 27: ...Bite assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3629 Fitting 2 3 4 BRASS SHARK BITE Item No Part No Description Qty CV3007 12 3 4 brass Shark Bite assem...

Page 28: ...19 0 22 0 Continuous Flow GPM 3 0 3 0 5 0 3 0 3 0 5 0 2 Peak Flow GPM 6 0 8 0 10 0 6 0 8 0 10 0 Backwash Flow GPM 6 5 9 0 11 0 6 5 9 0 11 0 3 Iron Removal 4 0 4 0 4 0 4 0 4 0 4 0 4 Hydrogen Sulfide Re...

Page 29: ...1 4 x 1 8 21 lb 1 4 x 1 8 14 lb 1 4 x 1 8 14 lb 1 4 x 1 8 21 lb 1 4 x 1 8 Gravel Amount Size No 2 7 lb 20 7 lb 20 7 lb 20 7 lb 20 7 lb 20 7 lb 20 Continuous Flow GPM 5 0 5 0 6 0 6 0 7 0 11 0 Peak Flo...

Page 30: ...xpense and return part freight collect The above provisions of the warranty are valid as long as the unit is connected in compliance with local plumbing codes and in an equivalent manner and condition...

Page 31: ...N TIME MINUTES SET TIME HOUR SET 2 00 AM MANUAL REGENERATION NOTE For softeners if brine tank does not contain salt fill with salt and wait at least two hours before regeneration If you need to initia...

Page 32: ...d button simultaneously 2 Adjust hardness using and buttons 3 Press NEXT 4 Adjust days between regenerations using and buttons 5 Press NEXT 6 Adjust time of regeneration hour with and buttons AM PM to...

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