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7

5. Add water to the brine tank (initial fill). With a 

bucket or hose, add approximately 4 gallons 
(15 liters) of water to the brine tank. If the tank has 
a salt platform above the bottom of the tank, add 
water until the level is approximately 1 inch (25 mm) 
above the platform.

Figure 7 - Air Check

Open the water supply valve slowly to the fill open 
position. Carefully rotate the camshaft 
COUNTERCLOCKWISE

 until the indicator on the 

regeneration cycle indicator points directly to the 
center of the REFILL position and hold there until the 
air check (Figure 7) fills with water and water flows 
through the brine line into the brine tank. Do not run for 
more than two minutes. Rotate the camshaft 
COUNTERCLOCKWISE

 until the indicator points to 

the center of the BRINE/SLOW RINSE position.

Check that water is being drawn from the brine tank. 
The water level in the brine tank will recede very slowly. 
Observe the water level for at least three minutes. If the 
water level does not recede, if it goes up, or if air enters 
the transparent air check chamber and the ball falls and 
seats, refer to the Troubleshooting section in this 
manual.

When the water is being drawn from the brine tank, 
rotate the camshaft COUNTERCLOCKWISE until the 
indicator points to REGEN COMPLETE. Run water 
from a nearby faucet until the water is clear and soft.

Connecting the Control

The control has default values for most parameters that 
were set at the factory, but there are key items that 
need to be entered at the time of installation:

Time of Day

Time of Regeneration

Hardness

Salt Amount

Capacity of the Unit

Refill Controller Value

Brine Draw Rate

Determine from Tables 1 and 3 what these values 
should be before applying power to the control. It is 
also helpful to read the Programming the Model 960 
Control

 section if you want to set other parameters. 

When the conditioner is operational, complete the 
following steps to connect the Model 960 control:

Connect the control to the wall transformer 
cable. The power connection is located on the 
underside of the control on the left side (refer to 
Figure 1). Insert the barrel style connector into 
the power plug.

Plug the wall-mount transformer into an 
electrical outlet that is not controlled by a wall 
switch.

If the cord length of the transformer is too short, 
an optional 15-foot low voltage extension cord 
may be purchased (contact your original 
equipment dealer for details) or the wire may be 
spliced as shown in Figure 19 on page 24.

Figure 8 - Faceplate of 960 Control

Programming the Model 960 Control

This section covers all aspects of programming the 
control. The control is shipped from the factory with 
default values for Hardness and Capacity. These 
default values will result in a system capacity of 
100 gallons (1 cubic meter). While the control will 
operate with these values, they should be changed to 
meet the actual operating conditions.

Summary of Contents for Series 255

Page 1: ...Water Conditioning Control System Dealer Installation Operation and Maintenance Manual Series 255 Valve 960 Control...

Page 2: ...on Service 14 Removing the Control Preventive Maintenance 15 Injector Screen and Injector Water Meter Disinfection of Water Conditioners 16 Sodium Hypochlorite 5 25 Calcium Hypochlorite Specifications...

Page 3: ...ons include starting a regeneration only at a specific time of day or having an immediate regeneration when the capacity is exhausted The control can also have a fixed reserve which is a percentage of...

Page 4: ...Five cycle operation provides for downflow conditioned water upflow backwash downflow brining and slow rinse downflow fast rinse and refill of the brine tank Valve discs are held closed by water press...

Page 5: ...water heater Water heaters can transmit heat back down the cold water pipe into the control valve Hot water can severely damage the conditioner A 10 foot 3 m total pipe run including bends elbows etc...

Page 6: ...into the tank and tighten with the plastic thumb nut and gasket as illustrated in Figure 6 3 Attach a length of 1 2 inch 1 3 cm tubing not supplied to the fitting and run to the drain Figure 6 Overflo...

Page 7: ...the Control The control has default values for most parameters that were set at the factory but there are key items that need to be entered at the time of installation Time of Day Time of Regeneratio...

Page 8: ...and the control accepts the new setting After approximately 30 seconds the control starts alternating the display between Time of Day and Capacity Note If a beep sounds the new setting is not accepted...

Page 9: ...s Parameter Range of Values Minimum Increments Default Units of Measure Notes Name Description P1 Time of day AM or PM 1 00 to 12 59 00 00 to 23 59 1 None Hour minute Range depends on value selected f...

Page 10: ...and the far right number on the display starts flashing If you want to change this number press the up arrow button or the down arrow button To skip the number without changing press the left arrow bu...

Page 11: ...er for a 12 hour clock or enter 1 for a 24 hour clock P14 Calendar override 0 to 30 1 0 Days 0 no calendar override Skip this parameter for no calendar override or enter a value P15 Reserve type 0 to...

Page 12: ...e two settings can only be viewed when the control is in the Level II mode The settings will be skipped when the control is in the Level I mode When Parameter 18 is set to zero the Salt Amount and Cap...

Page 13: ...options for this control fixed reserve and historical water usage pattern They are selected with Parameter P15 Fixed reserve When the fixed reserve is selected the control multiplies the maximum syste...

Page 14: ...g straight up This occurs when the indicator knob is rotated to the refill position Press down on the back of the camshaft to disengage it from the rear hoop of the top plate Figure 12 Slide the camsh...

Page 15: ...crew and remove the injector screen and injector cap 5 Clean screen with a fine brush Flush with water until clean 6 Using a needle nose pliers pull the injector straight out 7 Flush water into the in...

Page 16: ...to treat potable water In addition a conditioner can become fouled with organic matter during normal usage or with bacteria from the water supply Periodic disinfection is recommended for all condition...

Page 17: ...let outlet 3 8 inch BSPT drain 1 inch BSPT inlet outlet 1 2 inch BSPT drain Optional Bypass Valve 3 4 inch 19 1 mm or 1 inch 25 4 mm copper tailpiece 1 2 inch NPT male drain Valve Module Tank Adapter...

Page 18: ...18 Pressure Graphs Tested with 3 4 inch Brass Manifold Bar Bar Bar...

Page 19: ...19 Control Valving Identification Flow Diagrams Brine 1 Inlet 2 Bypass 4 Outlet 3 Rinse Drain 5 Backwash Drain 6 Valve Disc Operation...

Page 20: ...20...

Page 21: ......

Page 22: ...Ring 3 4 x 1 x 1 8 EP 1 6 Drain Control Assembly with O Rings 1 14 1031402 Locking Bar English Language 1 1034162 No 6 for 6 inch Diameter Tank 15 1006093 Screw No 8 x 9 16 inch 1 1000209 No 7 for 7 i...

Page 23: ...23 Meter Adapter Bypass Valve Piping Boss and Wall Mount Transformer Inlet Outlet Drain...

Page 24: ...1 1040280 1 inch NPT Noryl 1001613 3 4 inch CPVC Tube Adapter Kit 1 1040283 3 4 inch BSPT Noryl 1001614 1 inch CPVC Tube Adapter Kit 1 1040284 1 inch BSPT Noryl 1001615 25 mm CPVC Tube Adapter Kit 1 2...

Page 25: ...ve bypass into the bypass position and open the backwash drain valve the sixth valve back from the control with a screwdriver see Figure 11 Restore system water pressure when the service work is compl...

Page 26: ...e meter probe e Defective circuit board a Shift bypass valve into service position b Fully insert probe into meter housing c Remove meter housing free up turbine and flush with clean water Turbine sho...

Page 27: ...ased f Restricted meter turbine rotation due to foreign material in meter housing g Excessive water usage below 1 5 gallon per minute a Repeat regeneration making certain that correct salt dosage is u...

Page 28: ...Replace both injector and injector cap 18 No conditioned water after regeneration a Unit did not regenerate b No salt in brine tank c Plugged injector d Air check valve closed prematurely a Check for...

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