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3

Introduction

The Model 960 control provides sophisticated, 
demand-based water conditioning by incorporating a 
microprocessor and a water meter to electronically 
monitor the amount of water used daily. This fully 
programmable control allows you to fine tune the 
conditioner’s operation to meet your customer’s 
application. The Series 255 valve combines design 
simplicity with reinforced Noryl* construction to provide 
an uncommonly reliable appliance. The inherent 
reliability of the system means a long life of efficient, 
trouble-free water conditioning. If maintenance 
becomes necessary, the Series 255/960 water 
conditioning system offers a unique separation 
capability illustrated in this manual.

*Noryl is a trademark of General Electric Company

Special Features

Memory Retention.

 During a power outage, 

critical operating information in the control’s 
memory is stored in a special electronic device. 
This information includes the time of day, water 
usage amounts, daily average water usage, all 
programming data and the number of days since 
the last regeneration. When power is restored, the 
information is returned to the microprocessor and 
operation resumes as if an outage never occurred. 
The time of day will be late by the length of the 
power outage. If an outage of one or more hours 
occurs, the time of day should be reset but no other 
reprogramming is necessary. The optional 
non-rechargeable battery backup feature will allow 
the control to keep track of time and any water 
usage for up to two days during a power outage.

Fully programmable regeneration cycle times. 
The control is factory programmed with typical 
regeneration cycle times for easy installation. The 
control allows the Backwash, Rinse, and Purge 
cycle times to be set by the installer to fine tune the 
conditioner’s operation.

Automatic double regenerations for exhausted 
resin beds.

 If the water usage exceeds 150% of 

the system capacity between regenerations, the 
control will automatically call for a second 
regeneration the next day even if no water is used. 
This feature is included to make sure that an 
exhausted resin bed is completely recharged.

Selectable reserve options.

 The control can be 

programmed to operate with one of four different 
reserve options (see Parameter P15, Table 3). The 
options include starting a regeneration only at a 
specific time of day or having an immediate 
regeneration when the capacity is exhausted. The 
control can also have a fixed reserve which is a 
percentage of the total system capacity or a 

variable reserve which adjusts the reserve 
depending upon the water usage patterns of your 
customer.

Separate Time of Day and Time of Regeneration 
settings. 

The control defaults to a 2:00 a.m. 

regeneration time for easy installation, but the 
installer may set the regeneration to occur at any 
time of the day.

WQA S-101 features. 

The control can be 

programmed to freeze the values for Salt Amount 
and Capacity so the customer can’t alter them after 
installation (see Parameter P18, Table 3).

Selectable 12-or 24-hour clock.

 (See Parameter 

P13, Table 3.)

Selectable U.S. or metric units of measure.

 Use 

grains per gallon of hardness, pounds of salt, and 
kilograins of capacity for U.S. units. Use milligrams 
per liter of hardness, kilograms of salt and 
kilograms of capacity for metric units (see 
Parameter P12, Table 3).

Selectable calendar override. 

One to 30 days are 

available to automatically regenerate the 
conditioner if the water usage hasn’t caused a 
regeneration. The default value is zero which 
disables this feature (see Parameter P14, Table 3).

Design reliability. 

Solid-state electronics assure 

many years of trouble-free performance. The 
metering system has only one moving part, the 
rotating turbine that measures water usage and 
generates electrical pulses that are counted by the 
microprocessor to determine the need to 
regenerate.

Guest cycle.

 An extra regeneration can be 

achieved at any time by pressing the REGEN 
button on the Model 960 front panel. It takes just a 
few minutes for the regeneration to start. The 
regeneration takes about two hours. This feature is 
beneficial when the customer expects to use more 
than the normal amount of water; for example, 
guest visits or an extra heavy laundry day.

Manual double regeneration.

 Back-to-back 

regenerations can be run by pressing the REGEN 
push button after the first regeneration has been 
running for at least one minute. This can be used to 
recharge the resin bed that has operated without 
salt for an extended period of time.

Superior Design

Fewer parts than any control system of 
comparable function and most controls of lesser 
function.

The valve may be indexed manually with or without 
power to any one of its service or regeneration 
positions. The Regeneration Cycle Indicator on the 

Summary of Contents for Series 255

Page 1: ...Water Conditioning Control System Dealer Installation Operation and Maintenance Manual Series 255 Valve 960 Control...

Page 2: ...on Service 14 Removing the Control Preventive Maintenance 15 Injector Screen and Injector Water Meter Disinfection of Water Conditioners 16 Sodium Hypochlorite 5 25 Calcium Hypochlorite Specifications...

Page 3: ...ons include starting a regeneration only at a specific time of day or having an immediate regeneration when the capacity is exhausted The control can also have a fixed reserve which is a percentage of...

Page 4: ...Five cycle operation provides for downflow conditioned water upflow backwash downflow brining and slow rinse downflow fast rinse and refill of the brine tank Valve discs are held closed by water press...

Page 5: ...water heater Water heaters can transmit heat back down the cold water pipe into the control valve Hot water can severely damage the conditioner A 10 foot 3 m total pipe run including bends elbows etc...

Page 6: ...into the tank and tighten with the plastic thumb nut and gasket as illustrated in Figure 6 3 Attach a length of 1 2 inch 1 3 cm tubing not supplied to the fitting and run to the drain Figure 6 Overflo...

Page 7: ...the Control The control has default values for most parameters that were set at the factory but there are key items that need to be entered at the time of installation Time of Day Time of Regeneratio...

Page 8: ...and the control accepts the new setting After approximately 30 seconds the control starts alternating the display between Time of Day and Capacity Note If a beep sounds the new setting is not accepted...

Page 9: ...s Parameter Range of Values Minimum Increments Default Units of Measure Notes Name Description P1 Time of day AM or PM 1 00 to 12 59 00 00 to 23 59 1 None Hour minute Range depends on value selected f...

Page 10: ...and the far right number on the display starts flashing If you want to change this number press the up arrow button or the down arrow button To skip the number without changing press the left arrow bu...

Page 11: ...er for a 12 hour clock or enter 1 for a 24 hour clock P14 Calendar override 0 to 30 1 0 Days 0 no calendar override Skip this parameter for no calendar override or enter a value P15 Reserve type 0 to...

Page 12: ...e two settings can only be viewed when the control is in the Level II mode The settings will be skipped when the control is in the Level I mode When Parameter 18 is set to zero the Salt Amount and Cap...

Page 13: ...options for this control fixed reserve and historical water usage pattern They are selected with Parameter P15 Fixed reserve When the fixed reserve is selected the control multiplies the maximum syste...

Page 14: ...g straight up This occurs when the indicator knob is rotated to the refill position Press down on the back of the camshaft to disengage it from the rear hoop of the top plate Figure 12 Slide the camsh...

Page 15: ...crew and remove the injector screen and injector cap 5 Clean screen with a fine brush Flush with water until clean 6 Using a needle nose pliers pull the injector straight out 7 Flush water into the in...

Page 16: ...to treat potable water In addition a conditioner can become fouled with organic matter during normal usage or with bacteria from the water supply Periodic disinfection is recommended for all condition...

Page 17: ...let outlet 3 8 inch BSPT drain 1 inch BSPT inlet outlet 1 2 inch BSPT drain Optional Bypass Valve 3 4 inch 19 1 mm or 1 inch 25 4 mm copper tailpiece 1 2 inch NPT male drain Valve Module Tank Adapter...

Page 18: ...18 Pressure Graphs Tested with 3 4 inch Brass Manifold Bar Bar Bar...

Page 19: ...19 Control Valving Identification Flow Diagrams Brine 1 Inlet 2 Bypass 4 Outlet 3 Rinse Drain 5 Backwash Drain 6 Valve Disc Operation...

Page 20: ...20...

Page 21: ......

Page 22: ...Ring 3 4 x 1 x 1 8 EP 1 6 Drain Control Assembly with O Rings 1 14 1031402 Locking Bar English Language 1 1034162 No 6 for 6 inch Diameter Tank 15 1006093 Screw No 8 x 9 16 inch 1 1000209 No 7 for 7 i...

Page 23: ...23 Meter Adapter Bypass Valve Piping Boss and Wall Mount Transformer Inlet Outlet Drain...

Page 24: ...1 1040280 1 inch NPT Noryl 1001613 3 4 inch CPVC Tube Adapter Kit 1 1040283 3 4 inch BSPT Noryl 1001614 1 inch CPVC Tube Adapter Kit 1 1040284 1 inch BSPT Noryl 1001615 25 mm CPVC Tube Adapter Kit 1 2...

Page 25: ...ve bypass into the bypass position and open the backwash drain valve the sixth valve back from the control with a screwdriver see Figure 11 Restore system water pressure when the service work is compl...

Page 26: ...e meter probe e Defective circuit board a Shift bypass valve into service position b Fully insert probe into meter housing c Remove meter housing free up turbine and flush with clean water Turbine sho...

Page 27: ...ased f Restricted meter turbine rotation due to foreign material in meter housing g Excessive water usage below 1 5 gallon per minute a Repeat regeneration making certain that correct salt dosage is u...

Page 28: ...Replace both injector and injector cap 18 No conditioned water after regeneration a Unit did not regenerate b No salt in brine tank c Plugged injector d Air check valve closed prematurely a Check for...

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