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WINCH MANUAL 

IMpORTANT SAFETY INSTRUCTIONS

5

 

WARNING

Do not operate tool if under the influence of alcohol or drugs.

 

Read warning labels on prescription to determine if your judgment or 

reflexes are impaired while taking drugs. If there is any doubt, do not 

operate the tool. 

 

DANGER

Keep hands and body away from Fairlead (cable intake slot) when 

operating.
Always secure vehicle in position before using winch.

 

WARNING

Be certain the winch is properly bolted to a structure (or vehicle) that 

can hold the winches maximum rated load.
Do not use inappropriate attachments to extend the length of the 

winch cable. 

 

DANGER

Never lift people or hoist loads over people or lift live animals.
Never come in between the winch and the load when operating.

 

WARNING

Do not apply any loads to the winch when cable is fully extended 

past the safety mark. Keep at least 5 full wraps of cable on the spool, 

(Usually marked red on the winch cable at the drum end.) 
After moving any piece of equipment with the winch, secure the the 

equipment in place. Do not rely on the winch to hold for an extended 

period of time nor whilst in transport, winches are not securing 

device, By doing so will void any warranty

 

CAUTION

Examine winch before using. Components may be affected by 

exposure to chemicals, salts, and rust. 
Do not cross over or go underneath winch cable when under load. 
Use gloves while handling cable.

 

WARNING

Never operate winch if cable shows any signs of weakening, such as 

knotting or kinking. If it does you must replace immediately.

 

DANGER

Do not move your vehicle with the cable extended and attached to the 

load. You could easily exceed the winch rating and snap the cable. 
When the vehicle is parked on an incline you should use wheel chocks.

 

CAUTION

Always re-spool cable neatly after any operation this will avoid any 

winch cable misalignment for the next use

 

CAUTION

The winch cable must be wound onto the drum under a load of at least 

10% of the rated line pull or the outer wraps will draw into inner wraps 

and damage winch cable.
Before operating the winch under load you should check proper 

function of the winch by engaging and disengaging the clutch, by 

operating the directional controls, and operating the speed controls. 

This will ensure that the winch is working properly and will help 

prevent unintended damage and injury. Cycling the winch prior to 

loading will also ensure the gears are properly aligned. 

 

CAUTION

Batteries contain gases which are flammable and explosive.  Wear eye 

protection during installation and remove all jewelry. Do not lean over 

battery while making connections.

WINCH ASSEMBLY AND MOUNTING

 

 

 

 

 

 

 

Installing:

 Your new winch is designed with a bolt pattern that is 

standard in this class of winch.  A winch mounting kit may be available 

that utilizes this bolt pattern, If you cannot find a kit locally, you may 

have to have one engineered, contact a local engineering company. 

If you utilize a mounting channel, you must ensure that it is mounted 

on a flat surface so that the three major sections (motor, drum and 

gear housing) are properly aligned.  Improper alignment of the winch 

will cause uneven distribution of load and damage the winch or 

equipment. Mount the winch to the vehicle using high tensile steel 

bolts. It should be aligned and secured to a solid part of the vehicle 

(front or rear) where the full rated load will be evenly distributed 

without causing damage to vehicle or equipment.

Summary of Contents for 13JR02H-CAD

Page 1: ...e operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to cha...

Page 2: ...that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch and their uses 1 This winch is engineered for maximum line pull with only one lay...

Page 3: ...ands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotati...

Page 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Page 5: ...uld easily exceed the winch rating and snap the cable When the vehicle is parked on an incline you should use wheel chocks CAUTION Always re spool cable neatly after any operation this will avoid any...

Page 6: ...ides for the simultaneous flow of hydraulic fluid both into and out of the unit Hydraulic system pressure can be routed with the selector valve to operate the unit in either direction or a correspondi...

Page 7: ...c principal chart and installation 7 V1 V2 P A B T Hydraulic Motor Winch Balance Valve Oil Tank Engine Relief Valve Selector Valve Oil Tank Pump Engine Motor Winch Check Valve Relief Valve Control Val...

Page 8: ...ersing directions If you are using a heat exchanger with your application to cool the hydraulic fluid you should refer to the illustration about mounting You should check the hydraulic fluid level reg...

Page 9: ...r the winch hook is strictly prohibited Overhaul When the hydraulic winch doesnt work or has malfunctioned is confirmed the operator user can check and repair if qualified to do so in instances where...

Page 10: ...Agent may make reasonable charges for parts and or labour for repairs not covered by this Lifetime Limited Warranty None warrantable returns will be charged at BPE Solutions North America standard ra...

Page 11: ...410mm Net weight Ibs kg 771 6 350 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 4 580 2 15000 6804 10 1045 4 20000 9072 15 2175 6 25000 11340 17 2465 6 29700 13500 19 2755 7...

Page 12: ...Winch Manual SPECIFICATIONS 12 WINCH ASSEMBLY DRAWING 13JR02H CAD...

Page 13: ...8 Oil Seal 1 22 13JR0019 Bearing 1 23 13JR0020 Drum adapter flange 1 24 13JR0021 Screw M10 x 30 16 25 13JR0022 Lock Washer 10 16 26 13JR0023 Screw M12 x 110 16 27 13JR0024 Lock Washer 12 16 28 13JR002...

Page 14: ...15mm Net weight Ibs kg 903 8 410 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 4 580 2 21000 9526 10 1450 4 23900 10841 12 1740 5 27700 12565 15 2175 6 33000 15000 18 2610 7...

Page 15: ...Winch Manual SPECIFICATIONS 15 WINCH ASSEMBLY DRAWING 15JR02H CAD...

Page 16: ...8 Oil Seal 1 22 15JR0019 Bearing 1 23 15JR0020 Drum adapter flange 1 24 15JR0021 Screw M10 x 30 16 25 15JR0022 Lock Washer 10 16 26 15JR0023 Screw M12 x 100 16 27 15JR0024 Lock Washer 12 16 28 15JR002...

Page 17: ...1184mm 513mm 420mm Net weight Ibs kg 1135 515 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 5 1087 8 22000 10000 10 1450 4 33000 15000 15 2175 6 44000 20000 20 2900 8 Layer...

Page 18: ...Winch Manual SPECIFICATIONS 18 WINCH ASSEMBLY DRAWING 20JR02H CAD...

Page 19: ...2 27 20JR0300 Drum Assembly 1 28 20JR0025 Transmission shaft 1 29 20JR0400 Drum adapter flange 1 30 20JR0026 Screw M12 x 35 14 31 20JR0027 Lock Washer 12 14 32 20JR0028 Screw M14 x 110 16 33 20JR0029...

Page 20: ...261mm 640mm 540mm Net weight Ibs kg 1940 880 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 1015 3 22000 10000 8 5 1232 8 44000 20000 15 2175 6 55000 25000 18 2610 7 Layers...

Page 21: ...Winch Manual SPECIFICATIONS 21 WINCH ASSEMBLY DRAWING 25JR02H CAD...

Page 22: ...Drum Assembly 1 25 25JR0022 Transmission shaft 1 26 25JR0400 Drum adapter flange 1 27 25JR0023 Screw M12 x 35 8 28 25JR0024 Lock Washer 12 8 29 25JR0025 End cap II 1 30 25JR0026 Oil Seal 1 31 25JR0027...

Page 23: ...276mm 640mm 540mm Net weight Ibs kg 2083 945 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 1015 3 44000 20000 11 1595 4 55000 25000 14 2030 5 66000 30000 16 2320 6 Layers L...

Page 24: ...Winch Manual SPECIFICATIONS 24 WINCH ASSEMBLY DRAWING 30JR02H CAD...

Page 25: ...Drum Assembly 1 25 30JR0022 Transmission shaft 1 26 30JR0400 Drum adapter flange 1 27 30JR0023 Screw M12 x 35 8 28 30JR0024 Lock Washer 12 8 29 30JR0025 End cap II 1 30 30JR0026 Oil Seal 1 31 30JR0027...

Page 26: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

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