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WINCH MANUAL 

TROUBLESHOOTING

10

Problem

Cause

Solution

Winch does not does not turn

Insufficiently hydraulic system pressure.

Check relief valve regulate pressure.

Improper connections of hydraulic system, no 

oil into motor.

Check all the plumbing fixtures according to the 

working principle chart.
Defective directional control valve.

Motor runs but drum does not turn

Clutch not engaged

Turn clutch to the High or Low speed position. If 

problem persists, ask a technician to check and 

repair.

Motor runs slowly or without normal power

Insufficient pressure or oil flow

Bump is not suitable or defective. Change a new one 

or a suitable one

Insufficient fluid in the system

Check fluid level. Add fluid until full.

Wrong winch working direction.

Change the connection of balance valve and motor.

Winch cannot spool off wire rope with load 

smoothly.

Wrong winch working direction.

Change the connection of balance valve and motor.

Winch brake not working normally.

Hydraulic pressure remnants in brake while 

winch stop.

Use bigger back oil pipe.

Wrong winch working direction

Change the connection of balance valve and motor.

TROUBLESHOOTING

WARRANTY*

BPE Solutions North America are the sole distributors of these 

WARRIOR WINCHES and associated brands/equipment.

BPE Solutions North America (“seller” or BPE) warrants to the original 

retail buyer only (“Buyer”) that any mechanical component of this genuine 

winch (“product(s)”) are free of defects in material and workmanship for 

the lifetime of the winch.

The electrical components (including the motor, contactor, and switches) 

will be free of defects in material and workmanship for a period of (3) three 

years (36 Months) from the original purchase provable date of purchase

Any product BPE Solutions North America determines to be defective 

will be repaired or replaced at our (BPE Solutions North America) sole 

discretion without charge to the Buyer upon Buyer’s compliance with 

this procedure. Seller or its Authorized Agent may make reasonable 

charges for parts and(or) labour for repairs not covered by this Lifetime 

Limited Warranty. None warrantable returns will be charged at BPE 

Solutions North America standard rates. The warranties set forth herein 

are exclusive and in lieu of all other warranties, whether oral or written, 

express or implied. 

If in the event your product becomes faulty 

within your warranty period

To obtain service or repair under this warranty, the Buyer shall mail, ship 

or otherwise deliver to the manufacturers address, at the Buyers expense; 

(1) the Product, (2) a written description of the problem, (3) Buyers name, 

address and contact number, (4) copy of the original purchase receipt or 

BPE Solutions North America can arrange a suitable collection method 

(Charges apply).

Warranty Exclusions

The Warranty does not cover the cost of labour or transportation/shipping 

charges for the replacement or installation of defective part(s).
This warranty does not apply to defects of the Product caused by; 

(1) normal wear and tear, (2) failure to comply with any installation, 

maintenance or subjecting the product to loads in excess of the loads 

written/listed in the owners manual or as detailed upon the Sellers 

website, (3) alteration or modification by any parties other than the 

manufacturer, (4) misuse, abuse, neglect, accidents, Acts of God, 

terrorism or (5) failure to correctly use the item according to the owners 

manual (7) other causes beyond the control of the Seller after delivery of 

the Product to the Sellers Authorized Agent.

Other Exclusions

This Warranty does not cover steel cables, synthetic ropes, fairleads, 

wireless remotes or any exterior finishes outside thirty (30) Days from 

purchase.

BPE Solutions North America shall not be responsible or liable for any 

indirect or consequential damages. These consequential damages may 

include, but are not limited to, lost profits or loss of use, down time or 

damage to other person(s) equipment.

BPE Solutions North America reserves the right to change the Product 

design without notice. BPE Solutions North America reserves the right to 

replace any part or whole unit with a newer design of the same function.

Summary of Contents for 13JR02H-CAD

Page 1: ...e operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to cha...

Page 2: ...that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch and their uses 1 This winch is engineered for maximum line pull with only one lay...

Page 3: ...ands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotati...

Page 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Page 5: ...uld easily exceed the winch rating and snap the cable When the vehicle is parked on an incline you should use wheel chocks CAUTION Always re spool cable neatly after any operation this will avoid any...

Page 6: ...ides for the simultaneous flow of hydraulic fluid both into and out of the unit Hydraulic system pressure can be routed with the selector valve to operate the unit in either direction or a correspondi...

Page 7: ...c principal chart and installation 7 V1 V2 P A B T Hydraulic Motor Winch Balance Valve Oil Tank Engine Relief Valve Selector Valve Oil Tank Pump Engine Motor Winch Check Valve Relief Valve Control Val...

Page 8: ...ersing directions If you are using a heat exchanger with your application to cool the hydraulic fluid you should refer to the illustration about mounting You should check the hydraulic fluid level reg...

Page 9: ...r the winch hook is strictly prohibited Overhaul When the hydraulic winch doesnt work or has malfunctioned is confirmed the operator user can check and repair if qualified to do so in instances where...

Page 10: ...Agent may make reasonable charges for parts and or labour for repairs not covered by this Lifetime Limited Warranty None warrantable returns will be charged at BPE Solutions North America standard ra...

Page 11: ...410mm Net weight Ibs kg 771 6 350 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 4 580 2 15000 6804 10 1045 4 20000 9072 15 2175 6 25000 11340 17 2465 6 29700 13500 19 2755 7...

Page 12: ...Winch Manual SPECIFICATIONS 12 WINCH ASSEMBLY DRAWING 13JR02H CAD...

Page 13: ...8 Oil Seal 1 22 13JR0019 Bearing 1 23 13JR0020 Drum adapter flange 1 24 13JR0021 Screw M10 x 30 16 25 13JR0022 Lock Washer 10 16 26 13JR0023 Screw M12 x 110 16 27 13JR0024 Lock Washer 12 16 28 13JR002...

Page 14: ...15mm Net weight Ibs kg 903 8 410 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 4 580 2 21000 9526 10 1450 4 23900 10841 12 1740 5 27700 12565 15 2175 6 33000 15000 18 2610 7...

Page 15: ...Winch Manual SPECIFICATIONS 15 WINCH ASSEMBLY DRAWING 15JR02H CAD...

Page 16: ...8 Oil Seal 1 22 15JR0019 Bearing 1 23 15JR0020 Drum adapter flange 1 24 15JR0021 Screw M10 x 30 16 25 15JR0022 Lock Washer 10 16 26 15JR0023 Screw M12 x 100 16 27 15JR0024 Lock Washer 12 16 28 15JR002...

Page 17: ...1184mm 513mm 420mm Net weight Ibs kg 1135 515 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 5 1087 8 22000 10000 10 1450 4 33000 15000 15 2175 6 44000 20000 20 2900 8 Layer...

Page 18: ...Winch Manual SPECIFICATIONS 18 WINCH ASSEMBLY DRAWING 20JR02H CAD...

Page 19: ...2 27 20JR0300 Drum Assembly 1 28 20JR0025 Transmission shaft 1 29 20JR0400 Drum adapter flange 1 30 20JR0026 Screw M12 x 35 14 31 20JR0027 Lock Washer 12 14 32 20JR0028 Screw M14 x 110 16 33 20JR0029...

Page 20: ...261mm 640mm 540mm Net weight Ibs kg 1940 880 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 1015 3 22000 10000 8 5 1232 8 44000 20000 15 2175 6 55000 25000 18 2610 7 Layers...

Page 21: ...Winch Manual SPECIFICATIONS 21 WINCH ASSEMBLY DRAWING 25JR02H CAD...

Page 22: ...Drum Assembly 1 25 25JR0022 Transmission shaft 1 26 25JR0400 Drum adapter flange 1 27 25JR0023 Screw M12 x 35 8 28 25JR0024 Lock Washer 12 8 29 25JR0025 End cap II 1 30 25JR0026 Oil Seal 1 31 25JR0027...

Page 23: ...276mm 640mm 540mm Net weight Ibs kg 2083 945 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 1015 3 44000 20000 11 1595 4 55000 25000 14 2030 5 66000 30000 16 2320 6 Layers L...

Page 24: ...Winch Manual SPECIFICATIONS 24 WINCH ASSEMBLY DRAWING 30JR02H CAD...

Page 25: ...Drum Assembly 1 25 30JR0022 Transmission shaft 1 26 30JR0400 Drum adapter flange 1 27 30JR0023 Screw M12 x 35 8 28 30JR0024 Lock Washer 12 8 29 30JR0025 End cap II 1 30 30JR0026 Oil Seal 1 31 30JR0027...

Page 26: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

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