Warren rupp SANDPIPER HP20 Service & Operating Manual Download Page 9

hp20mdl1sm-rev0621

Model HP20 High Pressure • 

9

sandpiperpump

.

com

Air-Operated Double Diaphragm (AODD) pumps are powered 

by compressed air or nitrogen.

The main directional (air) control valve 

 distributes 

compressed air to an air chamber, exerting uniform pressure 

over the inner surface of the diaphragm  

. At the same time, 

the exhausting air 

③ 

from behind the opposite diaphragm  

is directed through the air valve assembly(s) to an exhaust  

port 

.

As inner chamber pressure 

(P1)

 exceeds liquid chamber 

pressure 

(P2)

, the rod 

 connected diaphragms shift 

together creating discharge on one side and suction on the 

opposite side. The discharged and primed liquid’s directions 

are controlled by the check valves (ball or flap)

 orientation. 

The pump primes as a result of the suction stroke. The 

suction stroke lowers the chamber pressure 

(P3)

 increasing 

the chamber volume. This results in a pressure differential 

necessary for atmospheric pressure 

(P4)

 to push the fluid 

through the suction piping and across the suction side check 

valve and into the outer fluid chamber 

.

Suction (side) stroking also initiates the reciprocating 

(shifting, stroking or cycling) action of the pump. The suction 

diaphragm’s movement is mechanically pulled through its 

stroke. The diaphragm’s inner plate makes contact with an 

actuator plunger aligned to shift the pilot signaling valve. 

Once actuated, the pilot valve sends a pressure signal to the 

opposite end of the main directional air valve, redirecting the 

compressed air to the opposite inner chamber.

Principle of Pump Operation

Air Line

Discharged 

Fluid

Discharge

Stroke

Suction

Stroke

Primed

Fluid

SAFE AIR

EXHAUST

DISPOSAL

AREA

PUMP INSTALLATION AREA

1"  DIAMETER AIR

EXHAUST PIPING

1"  DIAMETER AIR

EXHAUST PIPING

1"  DIAMETER AIR

EXHAUST PIPING

MUFFLER

LIQUID

LEVEL

SUCTION

LINE

LIQUID

LEVEL

SUCTION

LINE

MUFFLER

MUFFLER

SUBMERGED ILLUSTRATION

Pump can be submerged if the pump materials of construction 

are compatible with the liquid being pumped. The air exhaust 

must be piped above the liquid level. When the pumped product 

source is at a higher level than the pump (flooded suction 

condition), pipe the exhaust higher than the product source to 

prevent siphoning spills.

2: INST

AL

 & OP

Summary of Contents for SANDPIPER HP20

Page 1: ...oration 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved ISO 9001 Certified ISO 14001 Certified 1 PUM...

Page 2: ...kg WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warra...

Page 3: ...X 20 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series N...

Page 4: ...Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediat...

Page 5: ...ne Neoprene T Neoprene PTFE PTFE Your Serial fill in from pump nameplate ______________________________________ Pump Pump Check Design Wetted Diaphragm Check Valve Non Wetted Porting Pump Pump Kit Bra...

Page 6: ...nt Shows good solvent oil water and hydraulic fluid resistance Should not be used with highly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F...

Page 7: ...are for reference only A certified drawing can be requested if physical dimensions are needed Dimensional Drawings 8 80 224 15 77 401 24 61 625 26 08 663 13 39 340 11 10 282 16 14 410 4 67 119 24 57...

Page 8: ...e for reference only A certified drawing can be requested if physical dimensions are needed Dimensional Drawings 10 57 269 18 72 476 10 59 269 14 39 366 4 33 110 21 34 542 22 81 580 21 06 535 29 29 74...

Page 9: ...side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanicall...

Page 10: ...op operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve c...

Page 11: ...a point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is de...

Page 12: ...ately WET SIDE SERVICE KITS 476 393 360 WET END KIT BUNA Buna Diaphragms Buna Check Balls Buna O Rings 476 393 365 WET END KIT NEOPRENE Neoprene Diaphragms Neoprene Check Balls Neoprene O Rings 476 39...

Page 13: ...e separately WET SIDE SERVICE KITS 476 394 360 WET END KIT BUNA Buna Diaphragms Buna Check Balls Buna O Rings 476 394 365 WET END KIT NEOPRENE Neoprene Diaphragms Neoprene Check Balls Neoprene O Rings...

Page 14: ...21 21 20 20 43 3 40 45 45 46 18 21 21 39 46 23 23 19 37 3 43 16 16 15 11 TORQUE SETTINGS A B D 948 In Lbs 108Nm 216 In Lbs 24 Nm 240 In Lbs 27 Nm 192 In Labs 22 Nm A 13 24 13 D D D D WET SIDE SERVICE...

Page 15: ...LVE BSPT 1 Composite Repair Parts List ATEX Compliant LEGEND Items contained in 476 395 000 Air End Kits Items contained in 476 393 XXX and 476 394 XXX Wet End Kits Note Kits contain components specif...

Page 16: ...h outer covers 27 followed by frontplates 51 diaphragms 5 bac kplates 2 and bumpstops Remove air chamber assy by removing nuts bolts This allows access to locknuts 16 to remove air diaphragm backplate...

Page 17: ...functioning of all pneumatically actuated valve systems Check the diaphragm shaft for excessive wear as this will result in premature seal failure Replace as required Lubricate all components and re a...

Page 18: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...

Page 19: ...ies U Series F Series T Series EH Series SH Series GH Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h...

Reviews: