Warren rupp SANDPIPER HP20 Service & Operating Manual Download Page 2

hp20mdl1sm-rev0621

2

 • Model HP20 High Pressure 

sandpiperpump

.

com

IMPORTANT

Read the safety warnings and instructions in this manual 

before pump installation and start-up. Failure to comply with 

the recommendations stated in this manual could damage the 

pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should 

always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear 

protection.

Before maintenance or repair, shut off the compressed air line, 

bleed the pressure, and disconnect the air line from the pump. 

Be certain that approved eye protection and protective clothing 

are worn at all times. Failure to follow these recommendations 

may result in serious injury or death.

When the pump is used for materials that tend to settle out 

or solidify, the pump should be flushed after each use to 

prevent damage. In freezing temperatures the pump should be 

completely drained between uses.

Before pump operation, inspect all fasteners for loosening 

caused by gasket creep. Retighten loose fasteners to prevent 

leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV 

stabilized.  Ultraviolet radiation can damage these parts and 

negatively affect material properties. Do not expose to UV light 

for extended periods of time.

In the event of diaphragm rupture, pumped material may enter 

the air end of the pump, and be discharged into the atmosphere. 

If pumping a product that is hazardous or toxic, the air exhaust 

must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure 

during operation. Make certain that all fasteners and piping 

connections are in good condition and are reinstalled properly 

during reassembly.

Take action to prevent static sparking. Fire or explosion can 

result, especially when handling flammable liquids. The pump, 

piping, valves, containers and other miscellaneous equipment 

must be properly grounded.

Safety Information

ATEX Pumps - Conditions For Safe Use

WARNING

Pump not designed, tested or certified to be powered by 

 

compressed natural gas. Powering the pump with natural  

gas will void the warranty.

Use safe practices when lifting

kg

WARNING

The use of non-OEM replacement parts will void (or negate) 

agency certifications, including CE, ATEX, CSA, 3A and EC1935 

compliance (Food Contact Materials).  Warren Rupp, Inc. cannot

 

ensure nor warrant non-OEM parts to meet the stringent 

requirements of the certifying agencies. 

1. 

 

Ambient temperature range is as specifi ed in tables 1 to 3 on the next page 

(per Annex I of DEKRA 18ATEX0094X)

2. 

 

ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in  

   

accordance with local electrical codes

3. 

 

Non-Metallic ATEX Pumps only — See Explanation of Pump Nomenclature / ATEX Details Page

   

Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the  

   

pumps may be subjected to oil, greases and hydraulic liquids.

4. 

 

The optionally provided solenoids shall be protected by a fuse corresponding to its rated current (max 3*Irat according  

   

to EN 60127) or by a motor protecting switch with short circuit and thermal instantaneous tripping (set to the rated  

   

current) as short circuit protection. For solenoids with a very low rated current, a fuse with the lowest current value  

   

according to the indicated standard will be suffi  cient. The fuse may be accommodated in the associated supply unit  

   

or shall be separately arranged. The rated voltage of the fuse shall be equal or greater than the stated rated voltage of the  

   

solenoid. The breaking capacity of the fuse shall be as high as or higher than the maximum expected short circuit current  

   

at the location of the installation (usually 1500 A). The maximum permissible ripple is 20% for all dc solenoids.

  

*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

5.  

When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,  

   

as defi ned in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied

   

- Equipment is always used to transfer electrically conductive fl uids or 

   

- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.

6.  

Pumps provided with the pulse output kit and used in the potentially explosive atmosphere caused by the presence of  

   

the combustible dust shall be installed in such a way that the pulse output kit is protected against impact

  

*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

Summary of Contents for SANDPIPER HP20

Page 1: ...oration 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved ISO 9001 Certified ISO 14001 Certified 1 PUM...

Page 2: ...kg WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warra...

Page 3: ...X 20 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series N...

Page 4: ...Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediat...

Page 5: ...ne Neoprene T Neoprene PTFE PTFE Your Serial fill in from pump nameplate ______________________________________ Pump Pump Check Design Wetted Diaphragm Check Valve Non Wetted Porting Pump Pump Kit Bra...

Page 6: ...nt Shows good solvent oil water and hydraulic fluid resistance Should not be used with highly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F...

Page 7: ...are for reference only A certified drawing can be requested if physical dimensions are needed Dimensional Drawings 8 80 224 15 77 401 24 61 625 26 08 663 13 39 340 11 10 282 16 14 410 4 67 119 24 57...

Page 8: ...e for reference only A certified drawing can be requested if physical dimensions are needed Dimensional Drawings 10 57 269 18 72 476 10 59 269 14 39 366 4 33 110 21 34 542 22 81 580 21 06 535 29 29 74...

Page 9: ...side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanicall...

Page 10: ...op operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve c...

Page 11: ...a point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is de...

Page 12: ...ately WET SIDE SERVICE KITS 476 393 360 WET END KIT BUNA Buna Diaphragms Buna Check Balls Buna O Rings 476 393 365 WET END KIT NEOPRENE Neoprene Diaphragms Neoprene Check Balls Neoprene O Rings 476 39...

Page 13: ...e separately WET SIDE SERVICE KITS 476 394 360 WET END KIT BUNA Buna Diaphragms Buna Check Balls Buna O Rings 476 394 365 WET END KIT NEOPRENE Neoprene Diaphragms Neoprene Check Balls Neoprene O Rings...

Page 14: ...21 21 20 20 43 3 40 45 45 46 18 21 21 39 46 23 23 19 37 3 43 16 16 15 11 TORQUE SETTINGS A B D 948 In Lbs 108Nm 216 In Lbs 24 Nm 240 In Lbs 27 Nm 192 In Labs 22 Nm A 13 24 13 D D D D WET SIDE SERVICE...

Page 15: ...LVE BSPT 1 Composite Repair Parts List ATEX Compliant LEGEND Items contained in 476 395 000 Air End Kits Items contained in 476 393 XXX and 476 394 XXX Wet End Kits Note Kits contain components specif...

Page 16: ...h outer covers 27 followed by frontplates 51 diaphragms 5 bac kplates 2 and bumpstops Remove air chamber assy by removing nuts bolts This allows access to locknuts 16 to remove air diaphragm backplate...

Page 17: ...functioning of all pneumatically actuated valve systems Check the diaphragm shaft for excessive wear as this will result in premature seal failure Replace as required Lubricate all components and re a...

Page 18: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...

Page 19: ...ies U Series F Series T Series EH Series SH Series GH Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h...

Reviews: