Warren rupp SANDPIPER HP20 Service & Operating Manual Download Page 6

hp20mdl1sm-rev0621

6

 • Model HP20 High Pressure 

sandpiperpump

.

com

0

40

80

120

160

200

240

0

10

20

30

40

50

60

70

80

90

100

PS

I

BA

R

GPM

HE

AD

LPM

CAPACITY

20 SCFM (34 

m3/hr)

40 SCFM (68 

m3/hr)

16

10

12

14

8

6

4

2

0

0

50

100

150

200

250

300

350

60 SCFM (102 

m3/hr)

80 SCFM (136 

m3/hr)

100 SCFM (170 m3/hr)

MODEL HP20 Performance Curve

Performance based on the following: elastomer fitted pump, flooded suction,

water at ambient conditions. The use of other materials and varying hydraulic

conditions may result in deviations in excess of 5%.

116 PSI (8.0 BAR)

Performance

HP20 HIGH PRESSURE

 

SUCTION/DISCHARGE PORT SIZE

• 2" NPT (internal)

• 2" BSP Tapered (internal)

CAPACITY

• 0 to 92 gallons per minute

  (0 to 348 liters per minute)

AIR DISTRIBUTION VALVE

• No-lube, no-stall design

SOLIDS-HANDLING

• Up to .25 in. (6mm)

HEADS UP TO

• 232 PSI (535 ft)

16.0 BAR (163 meters)

DISPLACEMENT/STROKE

• .51 Gallon / 1.9 liter

MAXIMUM OPERATING PRESSURE

• 116 PSI (8.0 BAR)

SHIPPING WEIGHT

• Aluminum 113.5 lbs. (51.5kg)

 

• Stainless Steel 165.3 lbs. (75kg)

Materials

Material Profile:

Operating 

 

Temperatures:

Max.

Min.

Conductive Acetal: 

Tough, impact resistant, ductile. Good 

abrasion resistance and low friction surface. Generally inert, with 

good chemical resistance except for strong acids and oxidizing 

agents.

190

°

F

88

°

C

-20

°

F

-29

°

C

EPDM:

 Shows very good water and chemical resistance. Has 

poor resistance to oils and solvents, but is fair in ketones and 

alcohols.

280

°

F

138

°

C

-40

°

F

-40

°

C

FKM:

 (Fluorocarbon) Shows good resistance to a wide range  

of oils and solvents; especially all aliphatic, aromatic and  

halogenated hydrocarbons, acids, animal and vegetable oils. 

Hot water or hot aqueous solutions (over 70

°

F(21

°

C)) will  

attack FKM.

350

°

F

177

°

C

-40

°

F

-40

°

C

Hytrel®:

 Good on acids, bases, amines and glycols at room 

temperatures only.

220

°

F

104

°

C

-20

°

F

-29

°

C

Neoprene:

 All purpose. Resistance to vegetable oils. Generally 

not affected by moderate chemicals, fats, greases and many 

oils and solvents. Generally attacked by strong oxidizing acids, 

ketones, esters and nitro hydrocarbons and chlorinated aromatic 

hydrocarbons.

200

°

F

93

°

C

-10

°

F

-23

°

C

Nitrile: 

General purpose, oil-resistant. Shows good solvent, oil, 

water and hydraulic fluid resistance. Should not be used with 

highly polar solvents like acetone and MEK, ozone, chlorinated 

hydrocarbons and nitro hydrocarbons.

190

°

F

88

°

C

-10

°

F

-23

°

C

Nylon: 

6/6 High strength and toughness over a wide  

temperature range. Moderate to good resistance to fuels, oils 

and chemicals.

180

°

F

82

°

C

32

°

F

0

°

C

Polypropylene:

 A thermoplastic polymer. Moderate tensile 

and flex strength. Resists stong acids and alkali. Attacked by 

chlorine, fuming nitric acid and other strong oxidizing agents.

180

°

F

82

°

C

32

°

F

0

°

C

PVDF:

 (Polyvinylidene Fluoride) A durable fluoroplastic with 

excellent chemical resistance. Excellent for UV applications. 

High tensile strength and impact resistance.

250

°

F

121

°

C

0

°

F

-18

°

C

Santoprene®:

 Injection molded thermoplastic elastomer with 

no fabric layer. Long mechanical flex life. Excellent abrasion 

resistance.

275

°

F

135

°

C

-40

°

F

-40

°

C

UHMW PE:

 A thermoplastic that is highly resistant to a broad 

range of chemicals. Exhibits outstanding abrasion and impact 

resistance, along with environmental stress-cracking resistance.

180

°

F

82

°

C

-35

°

F

-37

°

C

Urethane:

 Shows good resistance to abrasives. Has poor 

resistance to most solvents and oils.

150

°

F

66

°

C

32

°

F

0

°

C

Virgin PTFE:

 (PFA/TFE) Chemically inert, virtually impervious. 

Very few chemicals are known to chemically react with PTFE; 

molten alkali metals, turbulent liquid or gaseous fluorine and 

a few fluoro-chemicals such as chlorine trifluoride or oxygen 

difluoride which readily liberate free fluorine at elevated 

 

temperatures.

220

°

F

104

°

C

-35

°

F

-37

°

C

Maximum and Minimum Temperatures are the limits for which these materials can be operated. 

Temperatures coupled with pressure affect the longevity of diaphragm pump components. 

Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:

Alloy C:

 Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.

Stainless Steel: 

Equal to or exceeding ASTM specification A743 CF-8M for corrosion 

resistant iron chromium, iron chromium nickel and nickel based alloy castings for  

general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

For specific applications, always consult the Chemical Resistance Chart.

CAUTION! 

Operating temperature limitations are as follows:

1: PUMP

 SPECS

Summary of Contents for SANDPIPER HP20

Page 1: ...oration 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved ISO 9001 Certified ISO 14001 Certified 1 PUM...

Page 2: ...kg WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warra...

Page 3: ...X 20 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series N...

Page 4: ...Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediat...

Page 5: ...ne Neoprene T Neoprene PTFE PTFE Your Serial fill in from pump nameplate ______________________________________ Pump Pump Check Design Wetted Diaphragm Check Valve Non Wetted Porting Pump Pump Kit Bra...

Page 6: ...nt Shows good solvent oil water and hydraulic fluid resistance Should not be used with highly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F...

Page 7: ...are for reference only A certified drawing can be requested if physical dimensions are needed Dimensional Drawings 8 80 224 15 77 401 24 61 625 26 08 663 13 39 340 11 10 282 16 14 410 4 67 119 24 57...

Page 8: ...e for reference only A certified drawing can be requested if physical dimensions are needed Dimensional Drawings 10 57 269 18 72 476 10 59 269 14 39 366 4 33 110 21 34 542 22 81 580 21 06 535 29 29 74...

Page 9: ...side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanicall...

Page 10: ...op operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve c...

Page 11: ...a point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is de...

Page 12: ...ately WET SIDE SERVICE KITS 476 393 360 WET END KIT BUNA Buna Diaphragms Buna Check Balls Buna O Rings 476 393 365 WET END KIT NEOPRENE Neoprene Diaphragms Neoprene Check Balls Neoprene O Rings 476 39...

Page 13: ...e separately WET SIDE SERVICE KITS 476 394 360 WET END KIT BUNA Buna Diaphragms Buna Check Balls Buna O Rings 476 394 365 WET END KIT NEOPRENE Neoprene Diaphragms Neoprene Check Balls Neoprene O Rings...

Page 14: ...21 21 20 20 43 3 40 45 45 46 18 21 21 39 46 23 23 19 37 3 43 16 16 15 11 TORQUE SETTINGS A B D 948 In Lbs 108Nm 216 In Lbs 24 Nm 240 In Lbs 27 Nm 192 In Labs 22 Nm A 13 24 13 D D D D WET SIDE SERVICE...

Page 15: ...LVE BSPT 1 Composite Repair Parts List ATEX Compliant LEGEND Items contained in 476 395 000 Air End Kits Items contained in 476 393 XXX and 476 394 XXX Wet End Kits Note Kits contain components specif...

Page 16: ...h outer covers 27 followed by frontplates 51 diaphragms 5 bac kplates 2 and bumpstops Remove air chamber assy by removing nuts bolts This allows access to locknuts 16 to remove air diaphragm backplate...

Page 17: ...functioning of all pneumatically actuated valve systems Check the diaphragm shaft for excessive wear as this will result in premature seal failure Replace as required Lubricate all components and re a...

Page 18: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...

Page 19: ...ies U Series F Series T Series EH Series SH Series GH Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h...

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