Warren rupp SANDPIPER HP20 Service & Operating Manual Download Page 10

hp20mdl1sm-rev0621

10

 • Model HP20 High Pressure 

sandpiperpump

.

com

Installation And Start-Up

 

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line 

diameter.

Air Supply

 

Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to 

insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication

 

The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator 

set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air 

consumption.

Air Line Moisture

 

Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can 

be reduced by using a point-of-use air dryer.

Air Inlet And Priming

 

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve 

increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump 

flow ratio.

1  Surge Suppressor

Flexible Connector

Pipe Connection

(Style Optional)

Shut-Off Valve

Pressure Gauge

Drain Port

Muffler

(Optional Piped Exhaust)

Flexible

Connection

3  Dryer

2  Filter Regulator

Unregulated Air

Supply to Surge

Suppressor

Shut Off

Valve

Flexible Connector

Pipe Connection

(Style Optional)

Drain Port

Shut-Off Valve

Compound

Gauge

Note

: Surge Suppressor and

          Piping, including air line,

          must be supported after

          the flexible connections.

Check

Valve

Air Inlet

Suction

 

Discharge

4  Lubricator

Recommended Installation Guide

Available Accessories:

 

 

  1.

 Surge Suppressor

 

   2. 

Filter/Regulator

  

  3. 

Air Dryer

  

  4. 

Lubricator

CAUTION

The air exhaust should 

be  piped to an area 

for safe  disposition 

of the product  being 

pumped, in the event  of 

a diaphragm failure.

2: INST

AL

 & OP

Summary of Contents for SANDPIPER HP20

Page 1: ...oration 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved ISO 9001 Certified ISO 14001 Certified 1 PUM...

Page 2: ...kg WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warra...

Page 3: ...X 20 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series N...

Page 4: ...Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediat...

Page 5: ...ne Neoprene T Neoprene PTFE PTFE Your Serial fill in from pump nameplate ______________________________________ Pump Pump Check Design Wetted Diaphragm Check Valve Non Wetted Porting Pump Pump Kit Bra...

Page 6: ...nt Shows good solvent oil water and hydraulic fluid resistance Should not be used with highly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F...

Page 7: ...are for reference only A certified drawing can be requested if physical dimensions are needed Dimensional Drawings 8 80 224 15 77 401 24 61 625 26 08 663 13 39 340 11 10 282 16 14 410 4 67 119 24 57...

Page 8: ...e for reference only A certified drawing can be requested if physical dimensions are needed Dimensional Drawings 10 57 269 18 72 476 10 59 269 14 39 366 4 33 110 21 34 542 22 81 580 21 06 535 29 29 74...

Page 9: ...side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanicall...

Page 10: ...op operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve c...

Page 11: ...a point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is de...

Page 12: ...ately WET SIDE SERVICE KITS 476 393 360 WET END KIT BUNA Buna Diaphragms Buna Check Balls Buna O Rings 476 393 365 WET END KIT NEOPRENE Neoprene Diaphragms Neoprene Check Balls Neoprene O Rings 476 39...

Page 13: ...e separately WET SIDE SERVICE KITS 476 394 360 WET END KIT BUNA Buna Diaphragms Buna Check Balls Buna O Rings 476 394 365 WET END KIT NEOPRENE Neoprene Diaphragms Neoprene Check Balls Neoprene O Rings...

Page 14: ...21 21 20 20 43 3 40 45 45 46 18 21 21 39 46 23 23 19 37 3 43 16 16 15 11 TORQUE SETTINGS A B D 948 In Lbs 108Nm 216 In Lbs 24 Nm 240 In Lbs 27 Nm 192 In Labs 22 Nm A 13 24 13 D D D D WET SIDE SERVICE...

Page 15: ...LVE BSPT 1 Composite Repair Parts List ATEX Compliant LEGEND Items contained in 476 395 000 Air End Kits Items contained in 476 393 XXX and 476 394 XXX Wet End Kits Note Kits contain components specif...

Page 16: ...h outer covers 27 followed by frontplates 51 diaphragms 5 bac kplates 2 and bumpstops Remove air chamber assy by removing nuts bolts This allows access to locknuts 16 to remove air diaphragm backplate...

Page 17: ...functioning of all pneumatically actuated valve systems Check the diaphragm shaft for excessive wear as this will result in premature seal failure Replace as required Lubricate all components and re a...

Page 18: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...

Page 19: ...ies U Series F Series T Series EH Series SH Series GH Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h...

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