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hdb3dl3sm-rev0611

    

Model HDB3/HDB4  Page 11

000 

Assembly, sub-assembly;  
and some purchased items

010 

Cast Iron

012 

Powered Metal

015 

Ductile Iron

020 

Ferritic Malleable Iron

025 

Music Wire

080 

Carbon Steel, AISI B-1112

100 

Alloy 20

110 

Alloy Type 316 Stainless Steel

111 

Alloy Type 316 Stainless Steel  
(Electro Polished)

112 

Alloy C

113 

Alloy Type 316 Stainless Steel  
(Hand Polished)

114 

303 Stainless Steel

115 

302/304 Stainless Steel

117 

440-C Stainless Steel (Martensitic)

120 

416 Stainless Steel  
(Wrought Martensitic)

123 

410 Stainless Steel  
(Wrought Martensitic)

148 

Hardcoat Anodized Aluminum

149 

2024-T4 Aluminum

150 

6061-T6 Aluminum

151 

6063-T6 Aluminum

152 

2024-T4 Aluminum (2023-T351)

154 

Almag 35 Aluminum

155 

356-T6 Aluminum

156 

356-T6 Aluminum

157 

Die Cast Aluminum Alloy #380

158 

Aluminum Alloy SR-319

159 

Anodized Aluminum

162 

Brass, Yellow, Screw Machine Stock

165 

Cast Bronze, 85-5-5-5

166 

Bronze, SAE 660

170 

Bronze, Bearing Type, Oil Impregnated

175 

Die Cast Zinc

180 

Copper Alloy

305 

Carbon Steel, Black Epoxy Coated

306 

Carbon Steel, Black PTFE Coated

307 

Aluminum, Black Epoxy Coated

308 

Stainless Steel, Black PTFE Coated

309 

Aluminum, Black PTFE Coated

310 

PVDF Coated

313 

Aluminum, White Epoxy Coated

330 

Zinc Plated Steel

331 

Chrome Plated Steel

332 

Aluminum, Electroless Nickel Plated

333 

Carbon Steel, Electroless  
Nickel Plated

335 

Galvanized Steel

336 

Zinc Plated Yellow Brass

337 

Silver Plated Steel

340 

Nickel Plated

342 

Filled Nylon

351 

Food Grade Santoprene; Color: NATuRAL

MATERIAL CODES

THE LAST 3 DIGITS OF PART NUMBER

353 

Geolast; Color: BLACk

354 

Injection Molded #203-40  
Santoprene- Duro 40D +/-5; Color: RED

355 

Thermal Plastic

356 

Hytrel; Color: BLuE

357 

Injection Molded Polyurethane;  
Color: GREEN

358 

urethane Rubber; Color: NATuRAL
(Some Applications)  
(Compression Mold)

359 

urethane Rubber; Color: NATuRAL

360 

Nitrile Rubber; Color Coded: RED

361 

Nitrile

363 

FkM (Fluorocarbon).  
Color Coded: YELLOW

364 

E.P.D.M. Rubber. Color Coded: BLuE

365 

Neoprene Rubber; 
Color Coded: GREEN

366 

Food Grade Nitrile; Color: WHITE

368 

Food Grade EPDM; Color: GRAY

370 

Butyl Rubber  
Color Coded: BROWN

371 

Philthane (Tuftane)

374 

Carboxylated Nitrile

375 

Fluorinated Nitrile

378 

High Density Polypropylene

379 

Conductive Nitrile;  
Color Coded: RED & SILVER

384 

Conductive Neoprene;  
Color Coded: GREEN & SILVER

405 

Cellulose Fibre

408 

Cork and Neoprene

425 

Compressed Fibre

426 

Blue Gard

440 

Vegetable Fibre

465 

Fibre

500 

Delrin 500

501 

Delrin 570

502 

Conductive Acetal, ESD-800;

 

Color: BLACk

503 

Conductive Acetal, Glass-Filled

 

Color: BLACk; Color Coded: YELLOW

505 

Acrylic Resin Plastic

506 

Delrin 150

520 

Injection Molded PVDF; Color: NATuRAL

521 

Injection Molded Conductive PVDF;  
Color: BLACk; Color Coded: LIGHT 
GREEN

540 

Nylon

541 

Nylon

542 

Nylon

544 

Nylon Injection Molded

550 

Polyethylene

551 

Glass Filled Polypropylene; Color: BLACk

552 

unfilled Polypropylene; Color: NATuRAL

555 

Polyvinyl Chloride

556 

Black Vinyl

557 

Conductive Polypropylene;  
Color: BLACk; Color Coded: SILVER

558 

Conductive HDPE; Color: BLACk

 

Color Coded: SILVER

559 

Conductive Polypropylene; Color: BLACk

 

Color Coded: SILVER

570 

Rulon II

580 

Ryton

590 

Valox

591 

Nylatron G-S

592 

Nylatron NSB

600 

PTFE (virgin material)  
Tetrafluorocarbon (TFE)

601 

PTFE (Bronze and moly filled)

602 

Filled PTFE 

603 

Blue Gylon

604 

PTFE 

606 

PTFE 

607 

Envelon

608 

Conductive PTFE; Color: BLACk

610 

PTFE Encapsulated Silicon

611 

PTFE Encapsulated FkM

632 

Neoprene/Hytrel

633 

FkM/PTFE 

634 

EPDM/PTFE 

635 

Neoprene/PTFE 

637 

PTFE , FkM/PTFE 

638 

PTFE , Hytrel/PTFE 

639 

Nitrile/TFE

643 

Santoprene

®

/EPDM

644 

Santoprene

®

/PTFE 

656 

Santoprene Diaphragm and  
Check Balls/EPDM Seats

661 

EPDM/Santoprene

666 

FDA Nitrile Diaphragm,  
PTFE Overlay, Balls, and Seals

668 

PTFE, FDA Santoprene/PTFE

Delrin is a registered  
tradename of E.I. DuPont.
Gylon is a registered tradename  
of Garlock, Inc.
Nylatron is a registered tradename  
of Polymer Corp.
Santoprene is a registered tradename  
of Exxon Mobil Corp.
Rulon II is a registered tradename  
of Dixion Industries Corp.
Ryton is a registered tradename  
of Phillips Chemical Co.
Valox is a registered tradename  
of General Electric Co.
PortaPump, Tranquilizer and SludgeMaster are 
registered tradenames of Warren Rupp, Inc.

Summary of Contents for HDB3

Page 1: ...9 Pilot Valve Actuator 9 Troubleshooting 10 Warranty 10 Material Codes 11 Important Safety Information 12 Recycling 12 Grounding The Pump 13 Composite Repair Drawing 14 Composite Repair Parts List 15...

Page 2: ......

Page 3: ...wered only by compressed air 20 34 40 68 60 101 9 80 135 9 100 169 9 120 203 9 140 237 9 160 271 8 180 305 8 200 339 8 90 80 70 60 50 40 30 20 10 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 10...

Page 4: ...or Stainless Steel wetted parts and Cast Iron midsection parts See page 18 for ATEX Explana tion of EC Type Certificate Materials Operating Temperatures For specific applications always consult Chemi...

Page 5: ...ensions HDB3 HDB4 Dimensions are 1 8 Figures in parenthesis millimeters Top Ported Bottom Ported 3 125 ANSI FLANGE DISCHARGE 3 4 NPT AIR INLET PORT 1 NPT AIR EXHAUST PORT 3 125 ANSI FLANGE DISCHARGE 3...

Page 6: ...ensions HDB3 HDB4 Dimensions are 1 8 Figures in parenthesis millimeters Top Ported Bottom Ported 4 125 ANSI FLANGE DISCHARGE 3 4 NPT AIR INLET PORT 1 NPT AIR EXHAUST PORT 4 125 ANSI FLANGE DISCHARGE 3...

Page 7: ...ressor 020 051 000 Filter Regulator Available from Warren Rupp 1 INSTALLATION GUIDE Top Discharge Ball or Flap Valve Unit Surge Suppressor 2 CAUTION The air exhaust should be piped to an area for safe...

Page 8: ...bers are manifolded together with a suction and discharge check valve for each chamber maintaining flow in one direction through the pump INSTALLATION START UP Locate the pump as close to the product...

Page 9: ...erformance or pump cycles but will not pump Inspection and service of check valves requires the removal of five hex nuts and one capscrew for each set of check valves i e suction discharge providing a...

Page 10: ...f the compressed air supply is required The pump air system will operate with properly lubricated compressed air supplies Proper lubrication of the compressed air supply would entail the use of an air...

Page 11: ...surfaces of the valve body where the end caps mount Material may remain from the old gasket Old material not cleaned from this area may cause air leakage after reassembly Take care that the bumper sta...

Page 12: ...essure Disconnect discharge line to check B Spool in air distribution valve not shifting Remove end cap and check spool must slide freely C Diaphragm ruptured Air will escape out discharge line in thi...

Page 13: ...oded GREEN 366 Food Grade Nitrile Color White 368 Food Grade EPDM Color Gray 370 Butyl Rubber Color Coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density...

Page 14: ...NG WARNING Airborne particles and loud noise hazards Wear ear and eye protection WARNING In the event of diaphragm rupture pumped material may enter the air end of the pump and be discharged into the...

Page 15: ...valves containers or other miscellaneous equipment must be grounded WARNING To reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed gr...

Page 16: ...is recommended for pumping material containing solids which could settle out in the pumping chambers TOP PORTING is recommended if there is a possibility of entrapped air vapors inhibiting the pumping...

Page 17: ...aphragm 2 20 A 612 113 156 Plate Inner Diaphragm Overlay Pumps Only 2 21 685 030 120 Rod Diaphragm 1 22 060 012 000 Base Pump Low Top Ported 1 22 060 013 000 Base Pump High Bottom Ported 1 23 170 065...

Page 18: ...ud 14 54 570 010 360 Pad Wear 2 570 010 363 Pad Wear 2 570 010 364 Pad Wear 2 570 010 365 Pad Wear 2 Not used on PTFE overlay units Model HDB4 55 334 037 010 Flange Adapter 2 56 360 036 425 Gasket Fla...

Page 19: ...at Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series RS Series U Series EH and SH High Pressure W Series SMA and SPA Submersibles...

Page 20: ...nations see page 2 back Manufacturer Warren Rupp Inc A Unit of IDEX Corportion 800 North Main Street P O Box 1568 Mansfield OH 44901 1568 USA Applicable Standard EN13463 1 2001 EN13463 5 2003 David Ro...

Page 21: ...vided with the integral solenoid option II 2 G EEx m c II T5 II 3 2 G EEx m c II T5 II 2 D c IP65 T100o C KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X No Yes Yes KEMA 09ATEX0071 X CE 0344 Pum...

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