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hdb3dl3sm-rev0611

    

Model HDB3/HDB4  Page 5

1
2

TA3/TA80 Tranquilizer

®

/Surge Supressor

020-051-000 Filter/Regulator

Available from 
Warren Rupp

1

INSTALLATION GUIDE

Top Discharge Ball or Flap Valve Unit

Surge 

Suppressor

2

    CAUTION

The air exhaust should be 
piped to an area for safe 
disposition of the product 
being pumped, in the event 
of a diaphragm failure.

Summary of Contents for HDB3

Page 1: ...9 Pilot Valve Actuator 9 Troubleshooting 10 Warranty 10 Material Codes 11 Important Safety Information 12 Recycling 12 Grounding The Pump 13 Composite Repair Drawing 14 Composite Repair Parts List 15...

Page 2: ......

Page 3: ...wered only by compressed air 20 34 40 68 60 101 9 80 135 9 100 169 9 120 203 9 140 237 9 160 271 8 180 305 8 200 339 8 90 80 70 60 50 40 30 20 10 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 10...

Page 4: ...or Stainless Steel wetted parts and Cast Iron midsection parts See page 18 for ATEX Explana tion of EC Type Certificate Materials Operating Temperatures For specific applications always consult Chemi...

Page 5: ...ensions HDB3 HDB4 Dimensions are 1 8 Figures in parenthesis millimeters Top Ported Bottom Ported 3 125 ANSI FLANGE DISCHARGE 3 4 NPT AIR INLET PORT 1 NPT AIR EXHAUST PORT 3 125 ANSI FLANGE DISCHARGE 3...

Page 6: ...ensions HDB3 HDB4 Dimensions are 1 8 Figures in parenthesis millimeters Top Ported Bottom Ported 4 125 ANSI FLANGE DISCHARGE 3 4 NPT AIR INLET PORT 1 NPT AIR EXHAUST PORT 4 125 ANSI FLANGE DISCHARGE 3...

Page 7: ...ressor 020 051 000 Filter Regulator Available from Warren Rupp 1 INSTALLATION GUIDE Top Discharge Ball or Flap Valve Unit Surge Suppressor 2 CAUTION The air exhaust should be piped to an area for safe...

Page 8: ...bers are manifolded together with a suction and discharge check valve for each chamber maintaining flow in one direction through the pump INSTALLATION START UP Locate the pump as close to the product...

Page 9: ...erformance or pump cycles but will not pump Inspection and service of check valves requires the removal of five hex nuts and one capscrew for each set of check valves i e suction discharge providing a...

Page 10: ...f the compressed air supply is required The pump air system will operate with properly lubricated compressed air supplies Proper lubrication of the compressed air supply would entail the use of an air...

Page 11: ...surfaces of the valve body where the end caps mount Material may remain from the old gasket Old material not cleaned from this area may cause air leakage after reassembly Take care that the bumper sta...

Page 12: ...essure Disconnect discharge line to check B Spool in air distribution valve not shifting Remove end cap and check spool must slide freely C Diaphragm ruptured Air will escape out discharge line in thi...

Page 13: ...oded GREEN 366 Food Grade Nitrile Color White 368 Food Grade EPDM Color Gray 370 Butyl Rubber Color Coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density...

Page 14: ...NG WARNING Airborne particles and loud noise hazards Wear ear and eye protection WARNING In the event of diaphragm rupture pumped material may enter the air end of the pump and be discharged into the...

Page 15: ...valves containers or other miscellaneous equipment must be grounded WARNING To reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed gr...

Page 16: ...is recommended for pumping material containing solids which could settle out in the pumping chambers TOP PORTING is recommended if there is a possibility of entrapped air vapors inhibiting the pumping...

Page 17: ...aphragm 2 20 A 612 113 156 Plate Inner Diaphragm Overlay Pumps Only 2 21 685 030 120 Rod Diaphragm 1 22 060 012 000 Base Pump Low Top Ported 1 22 060 013 000 Base Pump High Bottom Ported 1 23 170 065...

Page 18: ...ud 14 54 570 010 360 Pad Wear 2 570 010 363 Pad Wear 2 570 010 364 Pad Wear 2 570 010 365 Pad Wear 2 Not used on PTFE overlay units Model HDB4 55 334 037 010 Flange Adapter 2 56 360 036 425 Gasket Fla...

Page 19: ...at Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series RS Series U Series EH and SH High Pressure W Series SMA and SPA Submersibles...

Page 20: ...nations see page 2 back Manufacturer Warren Rupp Inc A Unit of IDEX Corportion 800 North Main Street P O Box 1568 Mansfield OH 44901 1568 USA Applicable Standard EN13463 1 2001 EN13463 5 2003 David Ro...

Page 21: ...vided with the integral solenoid option II 2 G EEx m c II T5 II 3 2 G EEx m c II T5 II 2 D c IP65 T100o C KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X No Yes Yes KEMA 09ATEX0071 X CE 0344 Pum...

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