hdb3dl3sm-rev0611
Model HDB3/HDB4 Page 6
PRINCIPLE OF PUMP OPERATION
This ball valve pump is powered by compressed air and is a 1:1 pressure ratio
design. It alternately pressurizes the inner side of one diaphragm chamber, while
simultaneously exhausting the other inner chamber. This causes the diaphragms,
which are connected by a common rod, to move endwise. Air pressure is applied over
the entire surface of the diaphragm, while liquid is discharged from the opposite side.
The diaphragm operates under a balanced condition during the discharge stroke,
which allows the unit to be operated at discharge heads over 200 feet (61 meters)
of water head.
Since the diaphragms are connected by a common rod, secured by plates to the
center of the diaphragms, one diaphragm performs the discharge stroke, while the
other is pulled to perform the suction stroke in the opposite chamber.
For maximum diaphragm life, keep the pump as close to the liquid being pumped
as possible. Positive suction head in excess of 10 feet of liquid (3.048 meters) may
require a back pressure regulating device. This will maximize diaphragm life.
Alternate pressuring and exhausting of the diaphragm chamber is performed by
means of an externally mounted, pilot operated, four-way spool type air distribution
valve. When the spool shifts to one end of the valve body, inlet air pressure is applied
to one diaphragm chamber and the other diaphragm chamber exhausts. When the
spool shifts to the opposite end of the valve body, the porting of chambers is reversed.
The air distribution valve spool is moved by an internal pilot valve which alternately
pressurizes one side of the air distribution valve spool, while exhausting the other
side. The pilot valve is shifted at each end of the diaphragm stroke by the diaphragm
plate coming in contact with the end of the pilot spool. This pushes it into position for
shifting of the air distribution valve.
The chambers are manifolded together with a suction and discharge check valve
for each chamber, maintaining flow in one direction through the pump.
INSTALLATION & START-UP
Locate the pump as close to the product being pumped as possible, keeping
suction line length and number of fittings to a minimum. Do not reduce line size.
For installations of rigid piping, short flexible sections of hose should be installed
between pump and piping. This reduces vibration and strain to the piping system.
A Warren Rupp Tranquilizer
®
surge suppressor is recommended to further reduce
pulsation in flow.
This pump was tested at the factory prior to shipment and is ready for operation.
It is completely self-priming from a dry start for suction lifts of 20 feet (6.096 meters)
or less. For suction lifts exceeding 20 feet of liquid, fill the chambers with liquid prior
to priming.
AIR SUPPLY
Air supply pressures cannot exceed 125 psi (8.61 bar). Connect the pump air inlet
to an air supply of sufficient capacity and pressure required for desired performance.
When the air line is solid piping, use a short length of flexible hose [not less than
3/4" (19mm) in diameter] between pump and piping to eliminate strain to pipes.
AIR INLET & PRIMING
For start-up, open an air valve approximately 1/2" to 3/4" turn. After the unit primes,
an air valve can be opened to increase flow as desired. If opening the valve increases
cycling rate, but does not increase flow rate, cavitation has occurred, and the valve
should be closed slightly.
For the most efficient use of compressed air and the longest diaphragm life, throttle
the air inlet to the lowest cycling rate that does not reduce flow.
SERVICE AND OPERATING MANUAL
Models HDB3/HDB4
Type 3
WARNING
HAZARD WARNING - POSSIBLE EXPLOSION
HAZARD can result if 1,1,1- Trichloroethane,
Methylene Chloride or other Halogenated
Hydrocarbon solvents are used in pressurized
Fluid Systems Having Aluminum or Galvanized
wetted parts. Death, serious bodily injury and/
or property damage could result. Consult with
the factory if you have questions concerning
Halogenated Hydrocarbon solvents.
II 2GD T5
See pages 17 & 18
for ATEX ratings
Summary of Contents for HDB3
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