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Warner Electric • 800-825-9050

P-273-5 -WE • 819-0529 

  9

Section I: Electrical Connections

To avoid injury (or even death), 

always make certain all power is off before 
attempting to install or service this device or any 
electrical equipment.

The conduit connection hole in the motor clutch 
module (10), brake (20, 20FBB or 20FBC), and 
input clutch (30) are threaded for standard 1/2 inch 
conduit connection . Electro-Module clutches and 
brakes operate on DC voltage . Warner Electric 
offers a complete line of electronic controls to meet 
the needs of almost any clutch or clutch/brake 
application . Each Warner Electric control will provide 
the proper wiring connections for its use .

Control Requirements for (FB) Fail Safe 

Brakes

Electrically Released Permanent Magnet Brakes 
must use one of Warner Electric’s adjustable power 
supplies . See the Service Installation sheet included 
with the power supply for connection information .

Note:

 All Electrically Released Permanent Magnet 

Modules are polarity sensitive . Therefore, the (+) 
red wire must be connected to the positive terminal 
and the (-) black wire to the negative terminal . 
Potentiometer control will then provide adjustment for 
the proper brake release point .

Switching of clutch and (FB) brake with this type of 
module should allow both clutch and brake to be 
engaged and disengaged simultaneously for proper 
operation .

If a Conduit Box is desired, Warner Electric Conduit 
Box Kit, part number 5370-101-042, can be 
purchased separately . The Conduit Box provides 
two conduit connection holes for standard 1/2 inch 
conduit connectors .

Note:

 If you have a clutch/brake module, you may 

need two (2) Conduit Box Kits because the clutch 
wires and brake wires exit from separate holes .

Section J: FB Brake Release Adjustment 

(20FBB, 20FBC)

Instructions for setting the optimum release voltage 
of permanent magnet applied/electrically released 
brakes .

The following procedure will result 

in the brake releasing and allowing the load to 
be free to move. Be sure the load is in a safe 
condition before proceeding with this process.

In a permanent magnet applied/electrically released 
brake, the attractive force between the brake 
surfaces is created by permanent magnets . The 
brake is electrically released by applying DC power to 
the electro-magnetic coil in the brake that opposes 
the permanent magnets .

Electrically released brakes are polarity sensitive: 
the positive lead of the power supply must be 
connected to the positive (red) lead of the brake 
and the negative lead of the power supply must be 
connected to the negative (black) lead of the brake .

The power supply applied to the brake must also be 
adjustable so that the optimum release voltage for 
each individual brake can be determined and set .

Table 3

 

 

Distance Load is Applied from 

Electro-

Module

Housing Face
“A” Inches

Maximum
Load Rating
“R” Lbs.

EM-50

1” Center of Shaft

177

2” End of Shaft

123

3”

  95

EM-100

1” Center of Shaft

192

2” End of Shaft

134

3”

104

EM-180

1” Center of Shaft

192

2” End of Shaft

134

3”

104

Summary of Contents for EM-50

Page 1: ...ructions P 273 5 WE 819 0529 Electro Module EM 50 EM 100 EM 180 Electrically Released Permanent Magnet Brake Module EM 50 20FBB EM 100 20FBB EM 180 20FBB EM 50 20FBC EM 100 20FBC EM 180 20FBC Vented E...

Page 2: ...d 10 40 Electro Modules are designed to mount to the face of a C frame motor as noted in Table 1 Corresponding NEMA Frame Sizes EM Old New Shaft C Face Size NEMA NEMA Dia Pilot Dia 50 56 C 48 Y 5 8 4...

Page 3: ...H I K Electro Module Fail Safe Brake only C Face Motor 20 FBB D J H I Motor Mount Electro Module Brake on C Face Motor 20M D C E H I K Motor Mount Electro Module Fail Safe Brake on C Face Motor 20FBB...

Page 4: ...oles of the brake module 20 or 20FBC or if clutch only the module 40 to the pilot and mounting holes of the clutch module 10 The wire exit orientation should match Secure the modules to the motor with...

Page 5: ...4 tie bolts provided Tighten the four 4 bolts alternately to ensure even alignment of the modules Tighten them to 30 35 foot pounds Figure 4 Section C Adjusting the Airgap For new installations it is...

Page 6: ...tate as well 3 Alternately repeat steps 1 2 to ensure that the airgap between the armature and its mating surface is about 1 32 inch and the armature remains square to its mating surface If the armatu...

Page 7: ...ng the Motor Mount Bracket 10 20 10 20FBC 10 40 20 20FBB A Motor Mount Bracket can be installed on the output end of a module 10 20 or 10 20FBC 20 20 FBB or 10 40 to provide a foot mounting for the co...

Page 8: ...module to the reducer flange The four 4 bolts that are required 3 8 16UNC2A are typically provided with the reducer Tighten to 18 22 foot pounds of torque Section H Mounting on the Input and Output S...

Page 9: ...tric Conduit Box Kit part number 5370 101 042 can be purchased separately The Conduit Box provides two conduit connection holes for standard 1 2 inch conduit connectors Note If you have a clutch brake...

Page 10: ...utch armature airgap should be adjusted at this time per section C The brake must be energized released during the clutch airgap adjustment so the output shaft can be rotated by hand Section K Burnish...

Page 11: ...le Options Vented Warner Electric Electro Module and base assemblies can be oriented as necessary to keep contaminates from entering the open housing vents If an Enclosed Electro Module 10 20 10 40 20...

Page 12: ...sembled as the final step Notes Visit Warner Electric s website at www warnerelectric com for dimensional drawings weights inertia s and a complete offering of our products including clutches brakes a...

Page 13: ...Warner Electric 800 825 9050 P 273 5 WE 819 0529 13 NOTES...

Page 14: ...nty lasts so the above limitation may not apply to you Warner Electric LLC s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warne...

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