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Warner Electric • 800-825-9050

P-273-5-WE • 819-0529

Section A: Mounting a C-Faced Motor  

(10-20, 10-20FBC, 10-40)

1 .  A hardened key is provided with the mounting 

hardware for the (10) Module . Insert this key onto 
the motor shaft (staking the key is necessary) .

2 .  Align the keyway in the bore of the (10) Module 

to the key in the motor shaft and slide the 
(10) Module onto the motor shaft . The normal 
alignment of the module to the motor will be with 
the wire exit upright (12 O’Clock) position as 
shown in Figure 1 .

Do not hammer or force the 

module into position. To do so may damage 
bearings or cause the friction faces to shift out of 
alignment. Do not tighten the set screws to the 
motor shaft at this time. This will be done in a 
later step.

If anti-fretting lubricant is used on 

the motor shaft for future ease of removal, ensure 
that any excess is wiped off before unit assembly 
to avoid lubricant contaminating the clutch or 
brake friction faces.

3 .  Align the pilot and the mounting holes of the 

brake module (20 or 20FBC) or if clutch only the 
module (40) to the pilot and mounting holes of 
the clutch module (10) . The wire exit orientation 
should match . Secure the modules to the motor 
with the four (4) long mounting tie-bolts provided . 
These bolts pass through the two modules and 
thread into the motor C-face . Tighten the four 

(4) bolts alternately to ensure even alignment of 
the module . Tighten them to 30-35 foot pounds, 
Figure 2 . 

Do not tighten the two (2) clutch 

rotor set screws to the shaft before tightening 
the four (4) module tie-bolts. This could cause 
a preload on the pilot bearing resulting in 
premature bearing failure.

4 .  Next, secure the clutch rotor and fan assembly 

to the motor shaft by tightening the two (2) 
setscrews as follows:

a)  There are two (2) access slots on either side 

of the Module (10) . A long Allen wrench 
can be used to tighten the two setscrews 
(90% apart) which secure the rotor and fan 
assembly to the motor shaft .

b)  Alternately align each setscrew with one of 

the access slots by rotating the clutch rotor 
and fan assembly through one of the side 
vents with a small screwdriver taking care not 
to damage the fan (Figure 3a) .

Figure 1

Figure 2

Summary of Contents for EM-50

Page 1: ...ructions P 273 5 WE 819 0529 Electro Module EM 50 EM 100 EM 180 Electrically Released Permanent Magnet Brake Module EM 50 20FBB EM 100 20FBB EM 180 20FBB EM 50 20FBC EM 100 20FBC EM 180 20FBC Vented E...

Page 2: ...d 10 40 Electro Modules are designed to mount to the face of a C frame motor as noted in Table 1 Corresponding NEMA Frame Sizes EM Old New Shaft C Face Size NEMA NEMA Dia Pilot Dia 50 56 C 48 Y 5 8 4...

Page 3: ...H I K Electro Module Fail Safe Brake only C Face Motor 20 FBB D J H I Motor Mount Electro Module Brake on C Face Motor 20M D C E H I K Motor Mount Electro Module Fail Safe Brake on C Face Motor 20FBB...

Page 4: ...oles of the brake module 20 or 20FBC or if clutch only the module 40 to the pilot and mounting holes of the clutch module 10 The wire exit orientation should match Secure the modules to the motor with...

Page 5: ...4 tie bolts provided Tighten the four 4 bolts alternately to ensure even alignment of the modules Tighten them to 30 35 foot pounds Figure 4 Section C Adjusting the Airgap For new installations it is...

Page 6: ...tate as well 3 Alternately repeat steps 1 2 to ensure that the airgap between the armature and its mating surface is about 1 32 inch and the armature remains square to its mating surface If the armatu...

Page 7: ...ng the Motor Mount Bracket 10 20 10 20FBC 10 40 20 20FBB A Motor Mount Bracket can be installed on the output end of a module 10 20 or 10 20FBC 20 20 FBB or 10 40 to provide a foot mounting for the co...

Page 8: ...module to the reducer flange The four 4 bolts that are required 3 8 16UNC2A are typically provided with the reducer Tighten to 18 22 foot pounds of torque Section H Mounting on the Input and Output S...

Page 9: ...tric Conduit Box Kit part number 5370 101 042 can be purchased separately The Conduit Box provides two conduit connection holes for standard 1 2 inch conduit connectors Note If you have a clutch brake...

Page 10: ...utch armature airgap should be adjusted at this time per section C The brake must be energized released during the clutch airgap adjustment so the output shaft can be rotated by hand Section K Burnish...

Page 11: ...le Options Vented Warner Electric Electro Module and base assemblies can be oriented as necessary to keep contaminates from entering the open housing vents If an Enclosed Electro Module 10 20 10 40 20...

Page 12: ...sembled as the final step Notes Visit Warner Electric s website at www warnerelectric com for dimensional drawings weights inertia s and a complete offering of our products including clutches brakes a...

Page 13: ...Warner Electric 800 825 9050 P 273 5 WE 819 0529 13 NOTES...

Page 14: ...nty lasts so the above limitation may not apply to you Warner Electric LLC s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warne...

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