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©2018 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

102854A0

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always

 take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never

 operate this product if you are under 16 years of age.

• 

Never

 operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2

Torque Specifications ................................................................................................................page 2

Parts List.........................................................................................................................................page 3

Installation ................................................................................................................................page 4-6

Maintenance/Care ......................................................................................................................page 6

T O O L S   R E Q U I R E D

-  Standard and Metric wrenches

-  Standard and Metric sockets

N O T I C E

EQUIPMENT DAMAGE

• 

Never

 tow vehicle by attaching a tow bar to the eyelets on the bumper.  

• 

Never

 attach tow bars directly to the bumper.  Damage to bumper may occur.  WARN bumpers are not designed to be used for flat towing.  Consult with the manufacturer of your tow bar system for the proper vehicle tow 

bar brackets..

Read installation and operating instructions thoroughly.

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

Summary of Contents for Kubota 500

Page 1: ...suseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwornordamagedpartsbeforeoperating NeveroperatethisWARNproductwithdamagedormissingparts Rea...

Page 2: ...6 Maintenance Care page 6 T O O L S R E Q U I R E D Standard and Metric wrenches Standard and Metric sockets N O T I C E EQUIPMENT DAMAGE Nevertowvehiclebyattachingatowbartotheeyeletsonthebumper Neverattachtowbarsdirectlytothebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation ...

Page 3: ...T NUMBER DESCRIPTION QTY A1 1 WINCH PLATE 83543 A2 1 FAIRLEAD BRACKET 28885 A3 1 CONTACTOR BRACKET 70428 ITEM PART NUMBER DESCRIPTION QTY B1 4 M10 CARRIAGE BOLTS 79882 B2 4 M10 FLANGE NUTS 66261 B3 4 M8 HEX HEAD BOLTS 93104 B4 2 1 4 20 U BOLTS 39514 B5 4 1 4 FLAT WASHER 1320 B6 4 1 4 LOCK WASHER 1321 B7 4 1 4 20 NUT 1322 ...

Page 4: ...S 1 Remove factory cover plate by removing the two carriage bolts 2 Set winch in place and mark the sheet metal where the winch clutch handle interferes 3 Attach new winch plate A1 with bent edge facing down and toward the rear of the vehicle Secure using the supplied carriage bolts B1 and nuts B2 4 Tighten hardware per specifications on page 2 Figure 1 B1 B2 ...

Page 5: ...ion 8 Once winch is in place slide the winch back a bit to expose the fairlead bracket holes 9 Secure fairlead bracket to winch mount and winch with M8 bolts B3 Torque to specifications on page 2 NOTE You will notice that the winch mounting holes are offset to one side in the plate This allows room for the longer side of the winch to fit in the space 10 Attach contactor using the screws supplied i...

Page 6: ... winch Figure 7 Figure 8 M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all c...

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