background image

©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 8 

98178B0

17.  To set the spacing between the brackets: 

 

a.  Measure the outside to outside of inner bumper ribs.

 

 

b.  Measure the distance from inside to inside of brackets  

 

on truck and space and center brackets accordingly.

 

18.  Finish securing each bracket with one 7/16 bolt (B8), two 

spacers (B9), one washer (B6), lock washer (B5) and nut (B7).  

Refer to exploded view on page 3.

19.  Fasten the support bracket (A6) using the hardware 

previously removed in step 13.  

 

Connect support bracket to the frame bracket using the 

7/16 bolt (B8), washers (B6), lock washers (B5) and nut (B7)

hardware found in your hardware kit.  Refer to exploded 

view on page 3.

 

Thread the hardware in but do not tighten.

(B8), (B9), (B6), (B5) 

and (B7)

Figure 16a

Figure 17

Figure 18

Factory hardware

(B8), (B6), (B5) 

and (B7)

Figure 16b

Summary of Contents for 97684

Page 1: ...delectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallw...

Page 2: ... adaptive cruise control and parking assist systems that have sensors or cameras installed in the bumpers or front grill area If your vehicle is equipped with any of these systems or features consult your vehicle owner s manual before installing this product These systems may need to be disabled as a result of installing this product T O R Q U E S P E C I F I C A T I O N S Please use the recommend...

Page 3: ... 12 B5 2146 7 16 Lock Washer 4 B6 220026 7 16 Flat Washer 12 B7 2583 7 16 14 Hex Nut 4 B8 15834 7 16 14X1 3 4 Hex Capscrew 2 B9 3693 Flat Spacer 4 B10 91541 10 24X1 Stainless Screw 20 B11 100661 9 16 LOCKING PLUG 6 ID No Item No Description Qty A1 97751 Bumper 1 A2 97943 Frame Bracket LH 1 A3 97942 Frame Bracket RH 1 A4 95458 Light Bracket RH 1 A5 95438 Light Bracket LH 1 A6 97986 Support Bracket ...

Page 4: ...remove the front facia plastic by first removing the screws and plastic push clips from the inner fender skirt That will allow you to reach between fender skirt and plastic facia to release clips 3 Unclip and remove the plastic cover plate attached to the aluminum cross bar 4 Remove the four fasteners from underneath the bumper Figure 1 Figure 2 Figure 3 Unclip Figure 4 Remove ...

Page 5: ...nut from the ends of the brackets Retain as you will be reinstalling later 7 Remove the three nuts securing the aluminum frame extension Remove extension Retain the nuts as you will be reusing them Repeat for other side 8 Remove the grille insert a Unsnap the six clips to remove the light covers from grille b Reach through opening behind the grill to unsnap the 19 plastic clips and two wire retain...

Page 6: ...used WARNING Alwaysuseextremecautionwhencuttingandtrimmingduring fitting Makesurethatallfuellines brakelines electricalwires andotherobjects arenotpuncturedordamagedwhencuttingonthevehicle Thoroughlyinspectthe areatobecut onbothsidesofmaterial priortocutting andrelocateanyobjects thatmaybedamaged Failuretoinspecttheareatobecutmayresultinvehicle damage electricalshock fireorpersonalinjury 12 After ...

Page 7: ... to attach bumper supports Do not remove the tow hook bolts 16 Before installing frame bracket you will need to cut out a small notch in the plastic air shroud a Hold frame bracket in place and mark area on shroud to notch enough to clear the frame extension bracket Carefully cut notch and fit up bracket b Slide new frame bracket over the three bolts left where you removed the aluminum frame exten...

Page 8: ...g each bracket with one 7 16 bolt B8 two spacers B9 one washer B6 lock washer B5 and nut B7 Refer to exploded view on page 3 19 Fasten the support bracket A6 using the hardware previously removed in step 13 Connect support bracket to the frame bracket using the 7 16 bolt B8 washers B6 lock washers B5 and nut B7 hardware found in your hardware kit Refer to exploded view on page 3 Thread the hardwar...

Page 9: ...page 3 Do not tighten at this time Repeat for other side 23 Insert the last remaining 7 16 hardware just below the four bolts just installed 24 Make sure there is not too much space between the frame brackets and the bumper The bumper should be centered from side to side on front fenders 25 Tighten all frame bracket hardware Double check the frame brackets to vehicle 26 Check the height of the bum...

Page 10: ... installing optional Ascent bar accessories plug unused holes with provided hole plugs B11 Refer to exploded view on page 3 32 Your installation is now complete M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardwa...

Reviews: