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©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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95578A0

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY 

PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

M A I N T E N A N C E   /   C A R E

1.  Inspect all parts on the winch, winch mount, and related hardware prior to each use.  Replace all hardware that appears rusted or 

deformed.

2.   Inspect all nuts and bolts on the winch, winch mount,, and related hardware prior to each use.  Tighten all nuts that appear to be 

loose.  Stripped, fractured, or bent bolts or nuts need to be replaced.

3.   Check all cables prior to use.  Replace cables that look worn or frayed.

4.   Check all moving or rotating parts.  Remove debris that may inhibit the part from moving freely.

8.   Attach the Push Tube Mounting Bracket (Item 1) to the push 

tube assembly using the hardware provided in the push 

tube assembly hardware kit. 

9.   Follow the instructions provided with the push tube 

assembly to complete installation.

10.  Insert push tube mounting bracket into front plow mount 

and secure with four socket head cap screws (item 3) and 

two safety retainer pins (item 4).

11. Complete tightening all hardware.

Figure 7

Summary of Contents for 95475

Page 1: ...ndjoints Alwayskeepothersawaywhenoperatingoradjustingplow Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwornordamagedpartsbeforeoperating NeveroperatethisWARNproductwithdamagedormissingparts Alwaysdriveslowlyoverbumpyandroughterrain Drivingatspeedsthatcausetheplowtobouncewhileintheuppositioncancausethewinchtoback drive causingthep...

Page 2: ...eactuatorcable Read installation and operating instructions thoroughly C A U T I O N MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to minor or moderate injury AlwaystaketimetofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholor...

Page 3: ... w safety retainer 35136 5 4 Flange Hex Head Bolt 78648 6 4 Flange Hex Head Nut 71588 EXPLODED VIEW T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE lb ft N m 1 4 8 11 5 16 17 23 3 8 30 40 7 16 48 66 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 M4 2 3 M...

Page 4: ...le Remove brush guard completely and set aside 2 Attach the winch mount to the front plow mount using four M8 flanged bolts item 5 and M8 locking flange nuts item 6 provided in the kit 3 Using the two 20mm hex head cap screws and lock washers provided in the winch kit attach the winch plow mount assembly to the winch s rear mounting holes Do not fully tighten at this time Figure 1 Figure 2 Figure ...

Page 5: ...nd lock washers provided in the winch kit attach the vehicle s brush guard to the winch s forward mounting holes Do not fully tighten at this time 5 Reinstall the brush guard winch plow assembly using the hardware previously removed in step 1 6 Using hardware found in winch kit attach winch mount to vehicle frame 7 Fully tighten all hardware now Figure 4 Figure 5 Figure 6 ...

Page 6: ...elated hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely 8 Attach the Push Tube Mounting Bracket Item 1 to the push tube assembly using the hardware prov...

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