background image

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

95578A0

N O T I C E

EQUIPMENT DAMAGE

• 

Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle.

• 

Always put the end of the actuator cable through the slot in the Termination Bracket. Terminating the cable through any other hole in the bracket will cause the bracket to not function properly and will drastically reduce 

the life of the actuator cable.

Read installation and operating instructions thoroughly.

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never operate this product if you are under 16 years of age.

• 

Never operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2

Parts List.........................................................................................................................................page 3

Torque Specifications ................................................................................................................page 3

Installation ................................................................................................................................page 4-6

Maintenance/Care ......................................................................................................................page 6

T O O L S   R E Q U I R E D

- Metric socket set

- Metric wrench set

Summary of Contents for 95475

Page 1: ...ndjoints Alwayskeepothersawaywhenoperatingoradjustingplow Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwornordamagedpartsbeforeoperating NeveroperatethisWARNproductwithdamagedormissingparts Alwaysdriveslowlyoverbumpyandroughterrain Drivingatspeedsthatcausetheplowtobouncewhileintheuppositioncancausethewinchtoback drive causingthep...

Page 2: ...eactuatorcable Read installation and operating instructions thoroughly C A U T I O N MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to minor or moderate injury AlwaystaketimetofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholor...

Page 3: ... w safety retainer 35136 5 4 Flange Hex Head Bolt 78648 6 4 Flange Hex Head Nut 71588 EXPLODED VIEW T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE lb ft N m 1 4 8 11 5 16 17 23 3 8 30 40 7 16 48 66 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 M4 2 3 M...

Page 4: ...le Remove brush guard completely and set aside 2 Attach the winch mount to the front plow mount using four M8 flanged bolts item 5 and M8 locking flange nuts item 6 provided in the kit 3 Using the two 20mm hex head cap screws and lock washers provided in the winch kit attach the winch plow mount assembly to the winch s rear mounting holes Do not fully tighten at this time Figure 1 Figure 2 Figure ...

Page 5: ...nd lock washers provided in the winch kit attach the vehicle s brush guard to the winch s forward mounting holes Do not fully tighten at this time 5 Reinstall the brush guard winch plow assembly using the hardware previously removed in step 1 6 Using hardware found in winch kit attach winch mount to vehicle frame 7 Fully tighten all hardware now Figure 4 Figure 5 Figure 6 ...

Page 6: ...elated hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely 8 Attach the Push Tube Mounting Bracket Item 1 to the push tube assembly using the hardware prov...

Reviews: