WARN INDUSTRIES
PAGE 4
64220 A2
III. INSTALLATION CONTINUED
5.
Slide the 5/16” dia-1 1/8 wide U-Bolts (D1) over
the tubes of the chassis and through the drilled holes in
the skidplate and existing holes in the Plow Mount
(A1).
Note: Due to variances in ATV manufacturing,
one or both U-bolts may not be exactly perpen-
dicular the the skidplate. This is normal. Addi-
tional material in the skidplate may be removed
for easier installation.
Figure 6 Completed Plow Mount
Figure 7 Attach J-Bolt Bracket
6.
Attach a 5/16” Washer (D2) and 5/16” Nylock Nut
(D3) to the ends of both U-bolts as shown in Figure 6.
Tighten the 5/16” nylock nuts and the 6mm bolts on the
Plow Mount (A1). Double check all fasteners on the
entire plow mount to be sure that they are all securely
tightened.
7.
Attach the plow to the Plow Mount using the plow
pins thatcame with the plow blade.
8.
Attach the J-Bolt Bracket (A2) to the plow
crossmember using a 3/8” dia-1” long Bolt (E1), 3/8”
washer (E2), and 3/8” Nylock Nut (E3) as shown in
Figure 7. The bracket should be installed on the plow
blade side of the crossmember. Attach the 3/8” bolt
such that the head of the bolt is inside the bracket and
the threaded end points toward the ATV. Attach the
washer between the nylock nut and plow crossmember.
9.
Slide a J-Bolt (C1) down through the round hole in
the J-Bolt Bracket (A2). The end of the hook should
be sitting in the slotted hole in the bracket.
10.
Run the winch cable down over the roller fairlead
and to the J-Bolt (C1). Slide the loop end of the winch
cable over the hook of the J-bolt. If a winch hook is
attached to the loop end of the cable, position it out of
the way or remove it.
WARNING
FAILURE TO TIGHTEN ALL NUTS AND BOLTS
SECURELY ON THE PLOW MOUNT CAN RESULT IN
VEHICLE DAMAGE AND OPERATOR INJURY OR
DEATH.
Figure 8 Completed J-Bolt Bracket
CABLE END
J-BOLT AND 1/4"
LOCK NUT
Note
: Do not remove winch hook
installed on the end of the winch cable,
simply slide it out of the way.
Summary of Contents for 65400
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