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©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

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106693A0

I N S T A L L A T I O N   I N S T R U C T I O N S

CAUTION

  Always use assistance when moving or lifting heavy parts.

15.  With assistance, lift bumper up to stock frame mounting 

points and secure into place with four M10 bolts (B5) and 

nuts (B4) through slots in the mounting brackets.  

Do not 

fully tighten to allow for adjustment.

16.  Align bumper to truck body, allowing bumper clearance 

from tailgate (

freely opens and shuts

).  

17.  Once you have position confirmed, tighten ALL hardware 

to torque specifications on page 3.

18.   Plug in all necessary wiring harness connections (

license 

plate light, sensors, etc.)

 and secure up and out of the way 

with included zip ties.  

19.  If vehicle is not equipped with sensors, use provided 

plugs (B6) in sensor holes. 

Installation is now complete.

B4

B5

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDER-

STAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

M A I N T E N A N C E   /   C A R E

1.  Inspect all parts on the winch, winch mount, and related hardware prior to each use.  Replace all hardware that appears rusted 

or deformed.

2.   Inspect all nuts and bolts on the winch, winch mount,, and related hardware prior to each use.  Tighten all nuts that appear to be 

loose.  Stripped, fractured, or bent bolts or nuts need to be replaced.

3.   Check all cables prior to use.  Replace cables that look worn or frayed.

4.   Check all moving or rotating parts.  Remove debris that may inhibit the part from moving freely.

Figure 8

Figure 9

Summary of Contents for 104823

Page 1: ...order to understand your winch and its operations Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never use a jack to support the vehicle Always use jack stands in pairs to support the...

Page 2: ...eroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Parts List page 3 Torque Specifications page 3 Installation page 4 6 Maintenance Care page 6 T O O L S R E Q U I R E D Standard Wrench and Socket Set Metric Wrench and Socket Set B E F O R E Y O U B E G I N N O T I C E Thi...

Page 3: ...nless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 1 4 8 11 M5 4 5 6 5 16 17 23 M6 7 5 10 3 8 30 40 M8 18 25 7 16 48 66 M10 37 50 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 Item PN Description Qty B1 83125 M6 X 1 0 FLANGED NUT 8 B2 79153 M6 1 0 X 16MM FLANGE BOLT 4 B3 84881 M6 X 1 X 20MM STAINLESS SCREW 4 B4 87166 M10 X 1 50 ...

Page 4: ...a 10mm socket remove license plate 2 Remove the two plastic push pins and two bolts from license plate location 3 From underneath the vehicle at the rear driver s side corner unplug the bumper harness and unsnap from vehicle frame 4 While supporting the bumper remove the two bumper mounting nuts using a 16mm socket each side Figure 1 Figure 2 Figure 3 ...

Page 5: ... lights into new bumper 11 Install the sensor carriages into the new bumper by either of the two methods below a Using a razor blade cut the sensor carriages out of the stock bumper and carefully glue into the new bumper with a waterproof adhesive or epoxy b Order new carriages for the FRONT bumper of your specific year and model from a Dodge dealer and press them into the holes on the new bumper ...

Page 6: ...out of the way with included zip ties 19 If vehicle is not equipped with sensors use provided plugs B6 in sensor holes Installation is now complete B4 B5 CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE READ AND UNDER STAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT M A I N T E N A N C E C A R E 1 Inspect all p...

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