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©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

101320A0

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always

 take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never

 operate this product if you are under 16 years of age.

• 

Never

 operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2

Torque Specifications ................................................................................................................page 2

Parts List.........................................................................................................................................page 3

Installation ................................................................................................................................page 4-5

Maintenance/Care ......................................................................................................................page 5

T O O L S   R E Q U I R E D

-  Metric wrenches

-  Metric sockets

-  Fine tooth reciprocating saw 

-  Small disk sander

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

N O T I C E

EQUIPMENT DAMAGE

• 

Never

 tow vehicle by attaching a tow bar to the eyelets on the bumper.  

• 

Never

 attach tow bars directly to the bumper.  Damage to bumper may occur.  WARN bumpers are not designed to be used for flat towing.  Consult with the manufacturer of your tow bar system for the proper vehicle tow 

bar brackets..

Read installation and operating instructions thoroughly.

Summary of Contents for 101316

Page 1: ...delectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallw...

Page 2: ...nce Care page 5 T O O L S R E Q U I R E D Metric wrenches Metric sockets Fine tooth reciprocating saw Small disk sander T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m lb ft N m 1 4 8 11 M4 2 3 5 16 17 23 M5 4 5 6 3 8...

Page 3: ...e trademarks ofWarn Industries Inc 3 101320A0 P A R T S L I S T ID No Item No Description Qty A1 101582 WINCH MOUNT ASSEMBLY 1 B1 89389 FLAT WASHER 2 B2 87232 M10 LOCK NUT 2 B3 90609 M10 BOLT 2 B4 1402 LOCK WASHER 4 B5 13455 M8 NUT 4 B6 86678 U BOLT 2 ...

Page 4: ...ll winch mount with two bolts B3 washers B1 and lock nuts B2 and two u bolts B6 four lock washers B4 and four nuts B5 3 Slide winch into place and secure with hardware found in your winch kit and following your winch kit installation instructions NOTE There are two sets of bolt holes you can choose from The outside holes are for long drum and the inside holes are for the short drum Figure 1 Figure...

Page 5: ...stic in place and secure with hardware removed in step 1 10 Installation is now complete I N S T A L L A T I O N I N S T R U C T I O N S Figure 5 Figure 6 Figure 7 M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related har...

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