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WARN INDUSTRIES  

 

3 38292D7

GENERAL SAFETY PRECAUTIONS

As you read these instructions, 

you will see WARNINGS, 

CAUTIONS, NOTICES and NOTES. Each message has a specifi c 
purpose. WARNINGS are safety messages that indicate 
a potentially hazardous situation, which, if not avoided 
could result in serious injury or death. CAUTIONS are safety 
messages that indicate a potentially hazardous situation 
which, if not avoided, could result in minor or moderate 
injury. A CAUTION may also be used to alert against unsafe 
practice. CAUTIONS and WARNINGS identify the hazard, 
indicate how to avoid the hazard, and advise of the probable 
consequence of not avoiding the hazard. NOTICES are 
messages to avoid property damage. NOTES are additional 
information to help you complete a procedure. 

PLEASE 

WORK SAFELY!

Warnings and Cautions

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to 
serious injury or death.

• 

Always

 ensure hook latch is closed and not 

supporting load.

• 

Never

 apply load to hook tip or latch.  Apply load only 

to the center of hook.

• 

Never

 use a hook whose throat opening has 

increased, or whose tip is bent or twisted.

• 

Always

 use a hook with a latch.

• 

Always

 ensure the operator and bystanders are aware 

of the stability of the vehicle and/or load.

• 

Always

 keep wired remote control lead and power 

cord clear of the drum, rope, and rigging.  Inspect for 
cracks, pinches, frayed wires or loose connections. 
Damaged components must be replaced before 
operation.

• 

Always

 pass remote lead thru window when used in 

vehicle.

• 

Never

 hook back on rope.

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to 
serious injury or death.

General Safety:

• 

Always

 Know Your Winch. Take time to fully read the 

Instructions and/or Operations Guide, and/or Basic 
Guide to Winching Techniques, in order to understand 
your winch and its operations.

• 

Never

 exceed winch or winch rope rated capacity.  

Double line using a snatch block to reduce winch load.

• 

Always

 wear heavy leather gloves when handling 

winch rope. 

• 

Never

 use winch or winch rope for towing. Shock 

loads can damage, overload and break rope.

• 

Never

 use a winch to secure a load.

• 

Never

 operate this winch when under the infl uence of 

drugs, alcohol or medication.

• 

Never

 operate this winch if you are under 16 years of 

age.

Installation Safety: 

• 

Always

 choose a mounting location that is suffi  ciently 

strong to withstand the maximum pulling capacity of 
your winch.

• 

Always

 use class 8.8 metric (grade 5) or better 

hardware.

• 

Never

 weld mounting bolts.  

• 

Always

 use factory approved mounting hardware, 

components, and accessories.  

• 

Never

 use bolts that are too long.

• 

Always

 complete the winch installation and hook 

attachment before installing the wiring. 

• 

Always

 keep hands clear of winch rope, hook loop, 

hook and fairlead opening during installation, 
operation, and when spooling in or out.

• 

Always

 position fairlead with warning readily visible 

on top.

• 

Always

 prestretch rope and respool under load before 

use.  Tightly wound rope reduces chances of “binding”, 
which can damage the rope.

  WARNING

  WARNING

 

WARN INDUSTRIES  

38292D7 4

GENERAL SAFETY PRECAUTIONS

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to 
serious injury or death.

Winching Safety:

• 

Always

 inspect winch rope, hook, and slings before 

operating winch.  Frayed, kinked or damaged winch 
rope must be replaced immediately.  Damaged 
components must be replaced before operation.  
Protect parts from damage.

• 

Always

 remove any element or obstacle that may 

interfere with safe operation of the winch.

• 

Always

 be certain the anchor you select will 

withstand the load and the strap or chain will not 
slip.

• 

Always

 use supplied hook strap whenever spooling 

winch rope in or out, during installation and during 
operation.

• 

Always

 require operators and bystanders to be 

aware of vehicle and or load.

• 

Always

 be aware of stability of vehicle and load 

during winching, keep others away.  Alert all 
bystanders of an unstable condition.

• 

Always

 unspool as much winch  rope as possible 

when rigging. Double line or pick distant anchor 
point.

• 

Always

 take time to use appropriate rigging 

techniques for a winch pull.

• 

Never

 touch winch rope or hook while someone else 

is at the control switch or during winching operation.

• 

Never

 engage or disengage clutch if winch is under 

load, winch rope is in tension or drum is moving.

• 

Never

 touch winch rope or hook while under tension 

or under load.

• 

Always

 stand clear of winch rope and load and keep 

others away while winching.

• 

Never

 use vehicle to pull load on winch rope. 

Combined load or shock load can damage, overload 
and break rope.

• 

Never

 wrap winch rope back onto itself. Use  a 

choker chain or tree trunk protector on the anchor.

 

 

FALLING OR CRUSHING HAZARD

Failure to observe these instructions could lead to 
serious injury or death.

• 

Always

 stand clear, keep hands clear, keep others away.

• 

Never

 operate winch with less than 5 wraps of rope 

around the drum.  Rope could come loose from the 
drum, as the rope attachment to the drum is not 
designed to hold a load.

• 

Never

 use winch as a hoist or to suspend a load.

• 

Always

 be certain anchor will withstand load, use 

appropriate rigging and take time to rig correctly.

• 

Never

 use winch to lift or move persons.

• 

Never

 use excessive eff ort to freespool winch rope.

• 

Always

 use proper posture/lifting technique or get 

lifting assistance while handling and installing product.

• 

Always 

wind the winch rope on bottom (mountside) 

of drum.

• 

Never

 wind rope over top of drum.

• 

Always

 spool the winch rope onto the drum in the 

direction specifi ed by the drum rotation labels on the 
winch and/or in the documentation.  This is required 
for the automatic brake (if so equipped) to function 
properly.

CUT AND BURN HAZARD

Failure to observe these instructions could lead to 
serious injury or death.

To avoid injury to hands and fi ngers:

• 

Always

 wear heavy leather gloves when handling 

winch rope. 

• 

Always

  be aware of possible hot surfaces at winch 

motor, drum or rope during or after winch use. 

  WARNING

  WARNING

  WARNING

Summary of Contents for M8274-50

Page 1: ...1 800 543 9276 International Sales Support Les Ventes internationales Soutiennent 1 503 722 3008 2013 Warn Industries Inc WARN the WARN logo are registered trade marks of Warn Industries Inc WARN et le logo WARN sont des marques déposées de Warn Industries Inc M8274 50 Winch INSTALLATION AND OPERATOR S GUIDE GUIDE D INSTALLATION ET OPERATEUR 38292D7 ...

Page 2: ...English 1 Français 13 Español 25 ...

Page 3: ...f safe winch operation Please read The Basic Guide to Winching Techniques for more information on your winch and proper rigging techniques Remember because every winching situation is different your constant good judgment and consistent focus on safety are of great importance WARN INDUSTRIES 38292D7 2 SYMBOL INDEX SYMBOL EXPLANATION Read All Product Literature Always Wear Hearing and Eye Protection...

Page 4: ...sible on top Always prestretch rope and respool under load before use Tightly wound rope reduces chances of binding which can damage the rope WARNING WARNING WARN INDUSTRIES 38292D7 4 GENERAL SAFETY PRECAUTIONS MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to serious injury or death Winching Safety Always inspect winch rope hook and slings before operating winch...

Page 5: ...hicle These safe positions will help prevent the wire rope from striking the operator if the wire rope fails when under load Operate winch from the fully extended remote control cord length whenever possible The operator must always be at least 8 ft 2 44 m from the winch while operating This will prevent entanglement with the fairlead and keep the operator out of harms way during winch load pullin...

Page 6: ...tate freely relocate end support and repeat process On models without clutch check for binding after electrical connections are made 3 Tighten the above cap screws to 45 50 ft lbs 61 68Nm torque Install WARNING Never use bolts that are too long Mounting Details 1 Smooth and flat thickness 1 4 6 4 mm 2 7 16 11 1 mm lockwasher X 4 3 7 16 14 X 1 1 2 long grade 5 bolt X 4 Torque 45 50 ft lbs 61 68Nm tw...

Page 7: ... for more information Always leave at least 5 wraps of rope on the drum Spooling In Under Load Never exceed winch s rated line pull Power in the wire rope evenly and tightly on the drum This prevents the outer wire wraps from sinking into the inner wraps binding and damaging the wire rope Avoid shock loads when spooling by pulsing the control switch to take up wire rope slack Shock loads can momen...

Page 8: ...supplied hook strap whenever spooling winch rope in or out during installation or operation to avoid injury to hands and fingers WARNING Always wear heavy leather gloves when handling winch rope WARNING Never touch winch rope or hook while someone else is at the control switch or during winching operation WARN INDUSTRIES 38292D7 12 STRETCHING ROPE engage the parking brake place the transmission in ...

Page 9: ... primordiale À titre de référence veuillez conserver ce manuel et les documents complémentaires qui se trouvent dans ce kit Vous trouverez dans ce kit la documentation suivante Le manuel de base des techniques de treuillage les spécifications techniques la déclaration de conformité les informations relatives à la garantie le guide d installation du treuil et un guide de l utilisateur des câbles sy...

Page 10: ...ssement visible sur le dessus Toujours étirer au préalable le câble et l enrouler sous charge avant de l utiliser Un câble enroulé de manière serrée réduit le risque qu il coince et soit endommagé AVERTISSEMENT AVERTISSEMENT WARN INDUSTRIES 38292D7 16 MESURES GÉNÉRALES DE SÉCURITÉ DANGER DE HAPPEMENT PAR DES PIÈCES MOBILES Le non respect des consignes peut entraîner des blessures graves ou la mort...

Page 11: ...ur doit toujours faire fonctionner le treuil en se tenant en position sûre Les emplacements sûrs sont 1 perpendiculaires au câble 2 à l intérieur du véhicule avec le capot relevé si le treuil est monté à l avant du véhicule Ces endroits sûrs permettront d empêcher que le câble ne frappe l opérateur en cas de rupture sous charge Autant que possible utiliser le treuil avec le câble de la télécommand...

Page 12: ...e ou ne tourne pas librement déplacer le support Ne jamais utiliser des boulons trop longs Détails de montage 1 Lisse et plat épaisseur 1 4 6 4 mm 2 Rondelle d arrêt 11 1 mm quantité 4 3 Boulon catégorie 5 de 7 16 14 x 1 1 2po de long quantité 4 Couple de serrage 61 à 68 Nm d extrémité et répéter la procédure Sur les modèles sans embrayage vérifier que rien ne coince une fois les connexions électr...

Page 13: ...age en déroulement libre en tirant le câble à la main Déroulement du câble Le déroulement en roue libre constitue généralement la façon la plus rapide et la plus facile de dérouler le câble Avant de mettre le treuil en roue libre pour dérouler le câble dérouler au moteur une quantité suffisante de câble pour soulager le câble de toute tension éventuelle Débrayer On peut maintenant dérouler manuell...

Page 14: ...viter de se blesser les mains ou les doigts Toujours porter des gants de cuir épais durant la manipulation du câble du treuil Ne jamais toucher le câble du treuil ou le crochet lorsqu une autre personne est à l interrupteur de commande ou durant le fonctionnement du treuil AVERTISSEMENT AVERTISSEMENT AVERTISSEMENT AVERTISSEMENT WARN INDUSTRIES 38292D7 24 ÉTIREMENT INITIAL DU CÂBLE ÉTIREMENT DU CÂB...

Page 15: ...n enfoque constante en la seguridad Guarde este manual y demás documentos suministrados con el kit para consultas futuras Se incluyen los siguientes documentos Guía básica del cabrestante Características técnicas Declaración de conformidad Información sobre la garantía Guía para la instalación del cabrestante Guía del usuario del cable sintético opcional A falta de cualquiera de estos documentos c...

Page 16: ... posibilidades de tener dobleces que puedan dañar el cable ADVERTENCIA ADVERTENCIA WARN INDUSTRIES 38292D7 28 PRECAUCIONES GENERALES DE SEGURIDAD PELIGRO DE ENREDO EN LAS PARTES MÓVILES Denoseguirseestasinstrucciones podríanproducirse lesionesgravesoinclusolamuerte Seguridad durante la operación del cabrestante Inspeccione siempre el cable del cabrestante el gancho y las eslingas antes de poner el...

Page 17: ...uando desplace una carga el operador debe hacerlo siempre desde una posición segura Las áreas seguras son 1 perpendiculares al cable de tracción o 2 el interior del vehículo con la capota subida si el cabrestante está montado delante del vehículo Estas posiciones seguras ayudan a evitar que el cable alcance al operador si dicho cable no aguanta la carga y se rompe Siempre que sea posible accione e...

Page 18: ...mm 1 4 pulg 2 7 16 de pulgada 11 1 mm arandela de bloqueo X 4 3 7 16 14 X 1 1 2 de pulgadas de largo perno de calibre 5 X 4 par de torsión 50 55 pies libras 61 68 Nm gira libremente con el embrague desembragado en modelos con embrague Si el tambor se traba o no gira libremente vuelva a situar el soporte del extremo y repita el proceso En modelos sin embrague compruebe que no haya resistencia una v...

Page 19: ...as para el uso del cabrestante para obtener más información Deje siempre al menos 5 vueltas de cable alrededor del tambor Desenrollado bajo carga No exceda nunca los límites de tracción del cable del cabrestante Enrolle el cable uniformemente y bien tensado alrededor del tambor Esto evita que las vueltas más externas del cable se hundan en las vueltas internas asimismo evita atascamientos y daños ...

Page 20: ...en cerca del interruptor de control o si el cabrestante está en funcionamiento WARN INDUSTRIES 38292D7 36 ESTIRAMIENTO DEL CABLE TENSIÓN DEL CABLE cont Verifique que el cable se enrolle en la parte inferior del tambor y no en la superior ya que en caso contrario el freno de carga automático no funcionará correctamente si el cable se enrolla en la parte superior habrá desenrollado el cabrestante en...

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