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4

The Heating Element

The Heating Element consists of two copper alloy resistance wires covered by Flouropolymer insulation.  A braided 

metal surrounds the primary Flouropolymer insulation and serves as ground sheath. The Heating Element 

(A)

 attached 

with tape 

(C)

 in a serpentine pattern to a flexible Fiberglass Mesh 

(B)

.  The Fiberglass Mesh is designed to keep the 

Heating Element evenly spaced throughout the roll.  The cold lead return wire is factory installed at one end of the 

Heating Roll and must run back to the power supply along the perimeter of the heated space.  The power lead 

(D)

 is 

15-feet in length.  The lead is spliced to the Heating Element 

(E)

 at the factory.  If necessary, this lead wire may be 

shortened or even extended. Please note the thickness of the factory splice and cold lead and plan accordingly. The 

factory splices must be completely embedded in thinset or self-leveling underlayment.

Floor Sensor (not required for all systems)

Temperature sensor wire must be tested before and after installation and must measure between 8k to 12k ohm for 

temperatures between 68-86 F (20-30C).  This measurement must be done with a digital ohm meter, set to the 20k 

range.  Beware of self-ranging meters and analog meters. 
Systems using a SmartStat Programmable Thermostat or EasyStat require a Floor Sensor (G). This Sensor is embedded 

in the floor and monitors the floor temperature. The Floor Sensor should be centered in between 2 resistance wires 

leaving approximately 1.5” on either side and extend about 6” into the heated area. Avoid placing the sensor in  an 

area affected by a draft, a radiator or the sun. Must be installed if using a thermostat. Some people choose to install a 

second (Backup) sensor. For an additional cost you may purchase a second sensor.

Relay Contactor or Power Modules  

(not required for all systems)

Systems installed in large spaces will most likely require a Relay 

Contactor or Power Module(s) in addition to the control device 

to operate properly. The Relay or the Power Modules may be 

located in the same vicinity as the control device.  If your system 

will be using this option, all cold leads will be connected to the 

relay contactor or power module and not directly to the control 

device.

Heating Roll(s): Types and Sizes

Roll(s) are rated at 15-watts per square foot and vary in length. 

Each  roll  is  designed  to  draw  a  specific  amount  of  electricity 

and therefore produce the proper amount of heat based on its 

length. For this reason, the length of the roll(s) can never be 

shortened to make a proper fit. Your Installation Plan has been 

designed to specifically accommodate your space. The same is 

true for rooms that have multiple rolls. Multiple rolls are never 

wired to each other. Each roll is wired in parallel to the control 

device or relay contactor.

Working with the Heating Roll(s)

The  roll(s)  that  make  up  your  system  have  been  selected  to 

fit  into  your  floor  plan.  The  Installation  Plan  shows  precisely 

where each roll starts and ends. The “Lead Wire” on each roll 

is designed to travel back to the control device location. These 

wires do not heat. All connections are made at this point. While 

it may be required to cut and alter the “Fiberglass Mesh”, the 

“Heating  Element”  must  stay  intact.  Page  5  shows  in  detail 

how to make the necessary turns to install your Floor Heating 

System.

Separating the Heating Element 

from the Mesh

During the installation, you may need to separate the Heating 

Element from the Fiberglass Mesh. This can be done provided 

the Heating Element is not cut and the shielding is not nicked 

or punctured. It will be necessary to do this when releasing the 

Heating Element to make step turns and position it in a “Free 

Form” space.

E

F

 

Warmlyyours Floor Heating System.

The Heating Roll

A. Heating Element 

B. Fiberglass Mesh

C. Tape

D.  Cold Lead Wire

E. Factory Splice

F. Floor Sensor (optional)

C/O INDIA Made by Thermopads Pvt. Ltd. for WarmlyYours.com Inc.

ENREGISTRE

LISTED

US

RADIANT HEATING PANEL UNIT

UNITE DE PLANCHER 

CHAUFFANT ELECTRIQUE

8PA5

TempZone Electric Floor 
Heating Panel
Plancher Chauffant Electrique

For installation in an 
adhesive bed, self leveling or 
mortar cement
Installation avec ciment, mortier
colle ou colle a carrelage

SKU                  S/NO

Resistance / Ohm 

 

Spez. output W/sqf

  

                                     Puissance au pied carre  : 15 W

Core to Core 

            : 105.3 Ohm      Voltage                              : 120V/60 Hz

Tension a Tension 

 

Length / ft

Grd Sheath to Grd Sheath     : 1.02  Ohm 

Longueur en pieds          : 9

Prise de terre a Pdt   

Width / ft

  

                                     Largeur en pieds             : 1.0

Output Unit W                         : 135

Puissance de l’unite 

Secondary 

Flouropolymer 

Insulation

Primary 

Flouropolymer 

Insulation

Solid 

Conductor 

Wire

Metal Braiding 

Connected to Ground

Summary of Contents for TempZone

Page 1: ...1 1 Free Design Service 24 7 Installation Support No Nonsense Warranty 800 875 5285 www WarmlyYours com Installation Manual for your TempZone Electric Radiant Floor Heating System Twin Conductor...

Page 2: ...ted surface temperatures and lower energy usage The floor will have the capacity to warm to a comfortable temperature and in some cases can be employed as the primary heat source for that room Securin...

Page 3: ...Electrical Housing Boxes Switch Plates All control devices except a Relay Contactor fit into a double gang box If a double gang box is used it will need to be fitted with a single gang mud ring We str...

Page 4: ...to continue in a new direction See Page 5 for full details on how to execute turns F Free Form Space Indicates a length of Fiberglass Mesh that needs to be removed and separated from the Heating Eleme...

Page 5: ...re a Relay Contactor or Power Module s in addition to the control device to operate properly The Relay or the Power Modules may be located in the same vicinity as the control device If your system wil...

Page 6: ...is indicated on the Installation Plan by an arc with an arrowhead By examining the relationship between two panels you will determine the type of turn needed Free Form Free form spaces are filled with...

Page 7: ...Mesh sits on top of the Heating Element Working around Obstacles Special circumstances will require the Heating Element to circumvent an obstacle The released Heating Element is not needed to fill an...

Page 8: ...hold the wires onto the probes with your fingers A digital meter is easier to use and strongly recommended It is wise to verify that the batteries of the Ohmmeter are good Set your Ohmmeter to measur...

Page 9: ...lack Red Copper Ground Black Lead THERMOSTAT 1 2 3 4 5 C O INDIA Made by Thermopads Pvt Ltd for WarmlyYours com Inc ENREGISTRE LISTED C US RADIANT HEATING PANEL UNIT UNITE DE PLANCHER CHAUFFANT ELECTR...

Page 10: ...the Mudbed in the thin set used to adhere the tiles It is advised to prepare the subfloor as you would for any conventional installation along the Tile Council of America Guidelines Once installed ove...

Page 11: ...suitable glue or cement based adhesive or thinset mortar to adhere it to the slab If installing in a wet location ensure the slope of the mortar bed is maintained to direct water to the drain pipe Not...

Page 12: ...henever possible 2 Set tiles as recommended TIP Remove excess thin set that may ooze up between the grout joints with a wet rag toothbrush or sponge while installing the tile in preparation for a clea...

Page 13: ...n the UL label and on the installation plan The Ohms readings should be within a 15 variance of the Ohm value specified on the UL tag Measure the continuity between core wire and ground wire The readi...

Page 14: ...ply the Flooring Adhesive glue 1 Apply manufacturer s recommended adhesive as per flooring installation instructions Install Laminate Engineered Wood Flooring 1 Install laminate or engineered wood flo...

Page 15: ...anty cards Using a hot glue gun secure the cold lead to the mortar bed and over the shower curb In order to minimize tension on the cold lead use an S formation to bring the cold lead over the shower...

Page 16: ...Ohm resistance of each roll should be measured across the core wires Make sure the probes of the Ohm meter do not touch the sheath wire Make sure you do not touch either of the probe ends with your fi...

Page 17: ...If a sensor is used indicate its location on the plan The electrician should put the code labels UL from any Heating Roll used in a convenient place such as the circuit breaker box The labels should h...

Page 18: ...must be electrically grounded and protected by a GFI Ground Fault Interrupter 4 The installation must comply with all national and local electrical and building codes as well as any other applicable...

Page 19: ...INESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 77 LONG GROVE IL WarmlyYours Inc 590 Telser Rd Ste B Lake Zurich IL 60047 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES POSTAGE WILL BE PAID BY ADDRES...

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