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16

177-999H

Diaphragm Assembly

a. 

See Diaphragm Parts View.

CAUTION: It is important to observe the following steps d. 

and e. to ensure proper assembly.

b.  Install the diaphragm (78) and back-up ring (81) into 

diaphragm plate (52). Seat diaphragm edge with fingers. 

Make sure diaphragm bead is fully seated into the square 

groove of diaphragm plate.

Note: Refer to Diaphragm Parts View for correct installation 

orientation of diaphragm and back-up ring.

c.   Install two O-rings (83) into follower (82). 

d.  Attach following to diaphragm clamp with two screws (80). 

Use Loctite 242 and torque to 60 in-lbs (7 N-m).

e.  Repeat steps a. through e. for three diaphragms.

Manifold Assembly

a. 

See Fluid End Parts View.

 Prior to manifold assembly, inspect 

mating surfaces of pump and manifold. Make sure they are 

clean and free of any foreign material. Ensure diaphragm 

beads are seated.

b.  Carefully slide manifold (84) onto pump studs. If used, 

remove four 177-393 Extender Studs from pump and install 

eight bolts (92) around inlet retainer plate (87) and hand 

tighten. 

 

CAUTION: The manifold should slide cleanly onto the 

pump and the back-up rings should be engaged into 

the mating grooves in the manifold prior to tightening.  

Failure to slide the manifold all the way on engaging the 

back-up rings prior to tightening can cause the back-

up ring to be pinched and cause the pump to leak.  If 

the manifold does not slide easily onto the pump, use 

scotch-brite or fine abrasive paper to clean the outer 

edge of the groove where the back-up ring fits.

c.  Thread on eight hex nuts (26) and hand tighten.

d.  Tighten hex nuts in torque sequence shown in illustration 

following to 450 ft-lbs (610 N-m).

e.  Thread on eight bolts (92) and hand tighten.

f.  Tighten bolts in torque sequence shown in illustration 

following to 300 ft-lbs (407 N-m).

g.  Fill pump with oil to cover marks on dipstick. Approximately 

18 qts (17 liters)

 with flat back cover

 or 20.5 US quarts (19.4 

liters) with oil monitor back cover.

h.  Follow instructions in Before Initial Start-Up and Initial 

Start-Up Section to start pump.

WARNING: Manifold (84) and assembled parts weigh 

over 200 pounds (91 kg) and are a two man lift.

 

Use 

care in handling to prevent personal injury or damage 

to equipment.

Hydraulic Section Assembly 

T100 Medium - Hydraulic Section Service (Cont’d)

Diaphragm Plate Assembly

a.  Replace diaphragm plate gasket (24) if damaged.

  CAUTION: Ensure plungers (51) are lubricated with oil 

before assembly. Dry plungers and cylinders can bind 

on start-up.

b. 

See  Hydraulic  Section  Parts  Illustration.

 Carefully slide 

diaphragm plate (52) and assembled parts along pump studs 

flush with Power End of pump.

c.  Screw two cap screws (56) into diaphragm plate. Torque to 

50 ft-lbs (68 N-m).

d.  Hand rotate to assure smooth operation.

Bias Rod Assembly

CAUTION: It is important to observe the following steps a. 

and b. to insure proper assembly.

a.  See Bias Rod Parts View. Clean internal threads of bias rod (73) 

and threads of screw (75). Make sure threads are dry and 

oil free. Prime threads with Loctite Primer N.

b.  Apply a small amout of No. 271 Loctite to internal threads of 

bias rod and screw. Insert screw through spring guide (74) 

and thread into bias rod.

c.  Install bias rod assembly parts into diaphragm plate (52). 

Thread bias tube cap (72) into bias tube with: bias spring (71), 

bias rod, spring guide, and screw. Make sure spring tangs 

mate with spring guide and bias tube cap. Use Loctite 242 on 

bias tube cap and torque to 50 ft-lbs (68 N-m). 

d.  Insert valve spool (54) into diaphragm plate (52).
e.  Thread screw (80) through diaphragm clamp (76) with valve 

arm (69) and two attaching screws (77) into bias rod. Use 

Loctite 242 on screw (80) and torque to 20 ft-lbs (27 N-m).

CAUTION: Use care not to over-tighten as that can cause 

the rod to rotate and bind the bias spring. Verify the bias 

spring is not bound by pulling the diaphragm clamp out 

and verifying that the clamp has full range of motion.

f.  Repeat for three rod assemblies.

WARNING:  Diaphragm  plate  (52)  and  assembled 

parts weigh over 100 pounds (45 kg) and are a two 

man lift. Use care in handling to prevent personal 

injury or damage to equipment.
Note: To ease handling of diaphragm plate, install two 

Eyebolts (177-058) from T100 Tool Kit in place of  two 

Setscrews (55) on top of diaphragm plate.

Summary of Contents for Hydra-Cell T100 Series

Page 1: ...inneapolis MN 55403 Tel 612 332 5681 Fax 612 332 6937 Toll free fax US only 800 332 6812 www hydra cell com email sales wannereng com Models T100K and T100M T100 Series Medium Pressure 177 999H Instal...

Page 2: ...shooting 21 Torque Specifications 22 Oil Level Monitor 23 Fluid End Parts 24 Hydraulic Section Parts 26 Power End Parts 28 Tool Kit Parts 30 Pump Storage 30 Replacement Parts Kits 31 Warranty 32 Inlet...

Page 3: ...12 NPSHr feet of water NPSHr meters of water 13 14 15 16 17 18 3 75 4 4 25 4 5 4 75 5 5 25 W0505B 5 5 200 350 450 300 400 500 250 T100K T100M Net Positive Suction Head NPSHr T100 Series Medium Specifi...

Page 4: ...Series Medium Pressure Dimensions W0543C 3 50 89 29 11 739 0 75 X 0 75 Keyway 19 05 X 19 05 Minimum full key 4 83 123 Center of mass W0544D 3 00 76 2 18 54 471 2 X 06 2 Top View Front View inches mm...

Page 5: ...1 1 8 7 UNC 2B Outlet Both Sides W0545C 13 55 344 10 25 260 13 39 340 19 44 494 43 00 1092 ASME B16 5 3 1 2 CLASS 300 RF 8x 3 4 10 UNC 2B Outlet Both Sides 4 80 122 Center of mass W0546D 20 80 528 8 2...

Page 6: ...ries Medium Pressure Dimensions W0507D 29 11 739 0 75 X 0 75 Keyway 19 05 X 19 05 3 50 89 Minimum full key 4 83 123 Center of mass 3 00 76 2 15 65 397 16 00 406 W0508D 2 X 18 4 Top View Front View inc...

Page 7: ...Outlet Both Sides W0509D 13 43 341 10 13 257 5 55 141 11 55 293 17 36 441 2 1 2 NPT Intlet Both Sides 40 14 1019 Center of mass 1 2 14 NPT 1 2 14 NPT 1 2 14 NPT W0510D 20 80 528 8 27 210 12 06 306 4 0...

Page 8: ...e pump as close to the fluid supply source as possible Install it in a lighted clean space where it will be easy to inspect and maintain Allow room for checking the oil level changing the oil drain pl...

Page 9: ...g Acceleration Head and Frictional Losses To minimize the acceleration head and frictional losses Keep inlet lines less than 6 ft 1 8 m or as short as possible Accessories Consult installation drawing...

Page 10: ...Check the inlet pressure or vacuum To maintain maximum flow inlet vacuum must not exceed 7 in Hg at 70 F 180 mm Hg at 21 C Inlet pressure must not exceed 500 psi 34 bar 5 Listen for any erratic noise...

Page 11: ...nish if too low Inspect pump for hydraulic oil or process fluid leaks Shutdown Procedure During Freezing Temperatures Take all safety precautions to assure safe handling of the fluid being pumped Prov...

Page 12: ...outlet valve retainers for wear Replace if worn Lubricate new O rings with petroleum jelly or lubricating gel Outlet valve port plugs are attached to discharge retainers plate with two screws 88 d Ins...

Page 13: ...gn object in the fluid Diaphragm pulled away from the center screw or from the cylinder sides Usually caused by fluid being frozen in the pump or by overpressurization of the pump Diaphragm becoming s...

Page 14: ...of two Setscrews 55 on top of diaphragm plate b See Hydraulic Section Parts view Remove two cap screws 56 from diaphragm plate 52 c Carefully slide diaphragm plate and assembled parts away from pump...

Page 15: ...15 177 999H 57 W0514B 52 24 61 65 Airbleed Valve Overfill Valve Underfill Valve T100 Medium Hydraulic Section Service Cont d Valve Parts View...

Page 16: ...rt Up Section to start pump WARNING Manifold 84 and assembled parts weigh over 200 pounds 91 kg and are a two man lift Use care in handling to prevent personal injury or damage to equipment Hydraulic...

Page 17: ...Snug eight hex nuts 26 in order indicated then torque to 450 ft lbs 610 N m in order indicated Repeat same snug and torque sequence for corresponding bolts 92 to 300 ft lbs 407 N m 7 3 5 6 8 2 4 W051...

Page 18: ...ear of crankcase 2 around crankshaft 1 Push connecting rod assembly away from journal on the crankshaft Move as far forward as possible d Repeat removal for three sets Crankshaft Removal a Remove six...

Page 19: ...over 400 pounds 181 kg and are a two man lift Use care in handling to prevent personal injury or damage to equipment Crankshaft Installation a Install one seal and bearing assembly to either side of c...

Page 20: ...ame into back cover 12 until snug c Assemble baffle 13 and back cover d Attach baffle and back cover to crankcase 2 with twelve screws 16 e Assemble float switch 48 to float switch adapter 47 finger t...

Page 21: ...O rings forced out of their grooves from overpressurization Air leak in suction line strainer or gasket Cracked suction hose Empty supply tank Excessive aeration and turbulence in supply tank Worn an...

Page 22: ...189 311 Plug 3 4 in NPT SST 50 177 459 Plug 1 2 14 NPT SST 53 200 ft lbs 271 242 177 129 01 177 129 02 Cylinder K Cylinder M 56 50 ft lbs 68 G10 024 2010 Screw Cap soc hd M10 90 mm 57 105 in lbs 12 1...

Page 23: ...ions of the manual for float switch set up and use Note The oil level should always be visible between the high and low oil marks viewed on sight glass 42 If the oil level reaches the high or low mark...

Page 24: ...rsion Detail A 103 99 98 102 100 101 91 88 90 93 94 14 95 84 26 92 88 85 86 97 96 89 87 Metalic Detail B 107 100 106 108 105 104 Metalic 107 110 104 104 101 109 99 99 T100 Series Medium Pressure Fluid...

Page 25: ...04 Ring Back up 3 100 177 109 01 Spring Eligiloy 6 177 109 02 Spring Hastelloy 6 101 177 106 01 Retainer Valve spring Polypropylene 3 177 106 02 Retainer Valve spring PVDF 3 177 106 04 Retainer Valve...

Page 26: ...0 53 61 24 W0502C 55 56 54 52 75 74 73 71 77 72 69 76 80 82 83 78 81 57 79 T100 Series Medium Hydraulic Section Parts W0499D Rear View Hydraulic Section Note for torque values refer to the Torque Spec...

Page 27: ...Arm Valve 3 70 177 356 Tube Valve 3 71 177 183 Spring Bias 3 72 177 358 Retainer Bias spring 3 73 177 355 Rod Bias spring 3 74 177 312 Guide Spring 3 75 177 149 Screw M8 25 mm OHMS 3 76 177 190 Clamp...

Page 28: ...end cap sleeve and two bolts 3 13 48 12 1 8 3 5 29 23 28 4 27 51 45 32 20 21 25 15 14 17 7 6 11 18 9 15 10 2 19 24 W0503C 43 41 49 44 42 46 47 16 50 36 37 40 39 38 35 8 3 3 31 T100 Series Medium Pres...

Page 29: ...7 151 Stud 27 mm x 300 mm c bore 12 mm 4 21 177 118 Setscrew M12 15 mm 4 23 G10 082 2010 Setscrew M6 10 mm 3 24 177 013 Gasket Diaphragm plate Ref 25 D03 039 1030 Cap Oil fill with o ring 1 27 177 031...

Page 30: ...with waterproof tape 4 Plug the suction and discharge ports of the pump to protect against dirt and moisture 5 Store in a clean dry place Prior to Start up of the pump 1 Drain and refill the hydraulic...

Page 31: ...1 8 4 7 TO ORDER REPLACEMENT PARTS KIT A Replacement Parts Kit contains 11 digits corresponding to customer specified design options 12 Tungsten Carbide valve seat and disc are a matched set and must...

Page 32: ...a limited one year warranty from the date of purchase against defects in material or workmanship provided that the equipment is installed and operated in accordance with the recommendations and instru...

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